CRIMP CONNECTORS how to crimp EASILY & SAFELY

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VogMan

VogMan

6 років тому

What are all those crimping connectors called? What are they used for? How do they work? How do you use crimping connectors for electrical connections? Here I take a look at electrical crimping connectors, often used in auto electrics, and set about answering all these questions.
You may have seen me using the connectors in one of my electrical related videos, maybe about switches, relays, PIDs, etc. Certainly one subscriber had - he wrote asking very simply “what are those called” and I realised this was a topic I hadn’t covered properly. So for him and anyone else interested, here I look at the most commonly used crimping connectors, the Spade, Ring, Bullet, Fork and Butt Splice, demonstrating their use and explaining their function.
Finally I look at my preferred application of crimping connectors - using a soldering iron. Yes I know that's not really the point, but it does make for a much more secure fixing.
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КОМЕНТАРІ: 497
@selwyntracey3871
@selwyntracey3871 5 років тому
Hi great video. If you turn around your crimper you will get a better result. When using crimper the coloured dot is the wire side of the crimp. These crimpers have two crimps one for conductor and the other is to crimp around the plastic. They are not the same and would explain your loose crimp. Please do not take this as a criticism the rest of your video was very good and thanks for posting. Cheers.
@vogman
@vogman 5 років тому
Hi Selwyn. No offence taken my friend. I appreciate the tip. I'm always happy to learn : )
@davecc0000
@davecc0000 4 роки тому
Yes. VOG, look closely at the half-moon shapes in each position of the crimp dies. Each terminal fits in one location in the die but there are 2 areas (half-moon shapes) that press on the crimp. One of these makes a deeper "squeeze" than does the other one. The correct way to crimp is to make sure the deeper crimp is on the metal of the terminal and the not-so-deep crimp is on the plastic and the insulation of the wire. The not-so-deep crimp creates a strain relief at the outlet of the terminal and holds the wire so that it doesn't move around and ruin your crimp. As Selwyn Tracey says the terminal and wire should be inserted in the crimp tools so that wire end of the terminal comes out the side of the crimp tool that has the colored dot. Also note that the crimp dies in these tools can be removed (take out the screws holding in the dies) and installed such that the colored dots can be on either side. But I think that the dies are designed to fit best in the tool if they are installed with the yellow dot nearest the hand grips. No need for solder!
@jwills8606
@jwills8606 4 роки тому
How refreshing to read a constructive comment given AND ACCEPTED gracefully! Yes, that too is the first thing I noticed. I finally managed to snag a (used of course) 59170 Amp crimp tool and had been using IT backward also. It always seemed to be so awkward, and last night I had a few minutes to read up on how to use it properly. You are so right - the dies are asymmetrical and crimp the conductor different from the insulation. The trick is that the wire goes on the side with the dots - as far as I can tell, that is true for all crimpers. Cheers.
@dwoodz1
@dwoodz1 4 роки тому
James Wills I was thinking EXACTLY that!!
@dwoodz1
@dwoodz1 4 роки тому
VOG you’ll prosper in life with an attitude like this chief, all the best 👍
@PaganWizard
@PaganWizard Рік тому
6:35 If you look at your crimper as shown in this moment of your video, you will see a star shaped washer, that has what look like teeth on the top half of the crimper. That washer has a phillips head screw attached to the outside of the washer. That is where you can adjust the crimper to make the connection stronger, or weaker. Simply remove the screw, and rotate the washer, there are arrows pointing in 2 different directions + for stronger, and - for weaker. There is absolutely no need to recrimp a wire terminal 2, 3, or even 4 times as you mentioned. In fact, I actually had to weaken the crimping force on my tool, as it was cutting into the insulation on 12/12g butt connectors.
@riverboatroach1049
@riverboatroach1049 Рік тому
Thanks for the video. I am embarrassed to admit, I’ve been a hobbyist for many years and find myself disappointed if I have to use a crimp connector for anything at all. I’m very particular with connections and the crimps always seemed too loose. I figured there was no way I was doing it right, yet never sought out a tutorial until today. I was glad to see I wasn’t alone in my frustrations. Between the video and comments, I feel like I’ve completed a master course in crimp connectors. So, thanks again. Very much appreciated
@rcanoli99
@rcanoli99 9 місяців тому
Thank you! Good to know I'm not the only one who never has any luck crimping wires to connectors. I never thought of pulling off the insulation first and then soldering the connector onto the wire - what a great idea! Thank you for an excellent video...
@burkitali7423
@burkitali7423 Рік тому
wish I had a teacher like you at school , really like the way you make your points
@Mytwistedvoices
@Mytwistedvoices 4 роки тому
The procedure I use when I am fitting a 22 gauge wire in an 18-22 gauge connector. I will strip more insulation, fold the stranded wire and insert it into the crimp connector round end first, prior to crimping. Loose crimps are caused because the whole isn't 75% or more filled. I am so glad you didn't solder the wire before crimping. Good video.
@foxpup
@foxpup 4 роки тому
Soldering wire crimp connectors can be OK in low vibration contexts but for automotive or more "active" settings that can be a problem. The act of soldering the tip of a wire makes it very rigid while the main part stays flexible. The point of transiton between states is rather sudden and that is the point along the wire where ALL the bending happens and that is where all the weakening happens until the wire is broken by each wiggle. Crimping only doesn't create that obrupt spot where all the bending happens and so actually is more durable when there is lots of agitation. (why automotive experts prefer it that way :-) ) - Got this info from Jack on EVTV who is quite adament about this and he's almost right on things mechanical/electrical/technological/even-political. Incidentally copper wire seems to become MORE rigid as it bends and so each bending would be inclined to be at a subtly different spot alonge the wire. Crimp connectors on normally and you get to take advantage of the virtues of copper. :-)
@fernando3061
@fernando3061 9 місяців тому
The joke about your wife recovering cracked me up a lot. I didn't expect it that was good.
@dnc23x
@dnc23x Рік тому
the resting on soldering iron tip!! absolutely brilliant hack, big thanks.
@vogman
@vogman Рік тому
Glad you liked it!
@dnc23x
@dnc23x Рік тому
@@vogman had a crimpin' session yesterday, felt like a pro!
@jacobdavis000
@jacobdavis000 4 роки тому
I think your regional accent is about the best out of all them. I am from US and we like British accents over here. Anyway, thanks for the great info. I am new at using the crimper to make DuPont connectors and I appreciate the time you took to share your knowledge.
@vogman
@vogman 4 роки тому
Hi Dave. Thanks for the compliment and positive input. It's appreciated : )
@andreafalconiero9089
@andreafalconiero9089 4 роки тому
This is a really excellent introduction to the different types of crimp connectors and the best uses for each type. Thanks!
@vogman
@vogman 4 роки тому
Thanks Andrea : )
@strumbadstroller7350
@strumbadstroller7350 4 роки тому
Very helpful to me. I had no idea how to fit a bullet connector. Now I know. Thanks for taking the time to make & post this, Geoff
@vogman
@vogman 4 роки тому
Happy to help : )
@memeagain4106
@memeagain4106 5 років тому
brilliant video... love your accent, im a Japanese female, study to be a electronic engineer in naval science... you video help me a lot... lots of love from miruyoshi, Japan
@vogman
@vogman 5 років тому
Many thanks. Good luck with your studies : )
@LThomas360
@LThomas360 6 місяців тому
Perfect in every way. All I wanted to know I found right here concisely and simply put. Why cant all of youtube be like this?
@vogman
@vogman 6 місяців тому
Many thanks 😁
@daveayerstdavies
@daveayerstdavies 4 роки тому
PVC insulation tape is never a permanent solution, particularly for crimp connectors. It's prone to degrading and unravelling over time. Heat shrink sleeve is a much more durable alternative. It also makes a much neater result.
@SuinegNet
@SuinegNet 3 роки тому
I'm brand new to electronics and this video explained literally everything I needed to know about these connectors! Thank you so much!
@projet2907
@projet2907 3 роки тому
Same here !!
@TomwithaDream
@TomwithaDream 2 роки тому
That spade-garden-addition joke was excellent. Totally got me as I was half-distracted checking something else while you got rolling here. Well done!
@TomwithaDream
@TomwithaDream 2 роки тому
Manicurists...
@roncooke2188
@roncooke2188 5 років тому
Great video well explained, also nice to see without crap background music
@noneyabusiness969
@noneyabusiness969 3 роки тому
A little tip for those of you making connections using crimp-on connectors, invest in a bottle of Nolox. Ideal is the company that primarily sells it here in the states, and is used on mechanical lugs where aluminum wire is used. It is a conductive gel used to prevent corrosion on aluminum to aluminum contacts or copper to aluminum. Squeeze a SMALL amount into the wire opening before you insert the bared wire, then crimp as normal. Also, those spade connectors are notorious for crap connections in a vibration-prone application (cars, planes, boats) a LITTLE dab of Nolox into the female spade end before insertion will help to avoid said issues. you're welcome👍
@Gareth.W
@Gareth.W Рік тому
Great video for a noob like me who never paid attention at school and is only just learning this stuff now. Thanks for sharing your knowledge.
@vogman
@vogman Рік тому
Glad to help
@adisharr
@adisharr 3 роки тому
6:06 You're using the tool backwards, that's why the crimps are loose. (sorry already mentioned)
@shvideo1
@shvideo1 4 роки тому
Great informative video. Very valuable information. Thank you for taking the time to explain. Great sense of humor as well.
@vogman
@vogman 4 роки тому
Thanks Daniel : )
@steverogers1976
@steverogers1976 4 роки тому
Very helpful to have the times posted! Thanks!! 👍
@Sol0iste
@Sol0iste 8 місяців тому
Brill - as a complete numpty, I hadn't realised the significance of the colour code! Or sliding the wire on the soldering iron to prevent lumps. Some of my soldering looks like modern art!
@theDBSworkshop
@theDBSworkshop 3 роки тому
Brilliant, simple informative video. Straight to the point. Easy to follow & understand. Thank you
@vogman
@vogman 3 роки тому
Thanks Danny : )
@jarvo15
@jarvo15 4 роки тому
Really helpful, thank you. It helped me re-wire my switch panel on my boat.
@vogman
@vogman 4 роки тому
Glad it helped
@MiklosGorgenyi
@MiklosGorgenyi 7 місяців тому
Thanks man! You made me understand much more about these little guys and how can they help me in my projects!
@kylel8258
@kylel8258 4 роки тому
Thanks very much for this informative video. It bothered the heck out of me that I could easily pull the crimp connector off of the wire, which means it's a very unreliable connection. I almost went out and bought a dedicated crimper until I watched this. I much prefer the soldering method!
@mttness
@mttness 3 роки тому
Thanks Man. I have had a similar experience with crimping wires. I can never, ever get those crimped well enough to feel comfortable about the connection long term. I certainly like the idea of pulling back the insulation to visualize what you are crimping and there is in-fact a good tight squeeze on the wires. And of coarse the soldering of the connection seals the deal with confidence. A lot of my applications need to be waterproof so I think I may buy the connectors without a sleeve and use a good heat shrink over the connector. Thanks for the video, its helpful for a self taught person like me to see what others are doing!
@stevepayne1369
@stevepayne1369 5 років тому
Great video - great narration, clear, concise and very helpful - thankyou.
@vogman
@vogman 5 років тому
Very kind, thanks : )
@jamesdowning1835
@jamesdowning1835 4 роки тому
Between the video and comments regarding crimping, this helped me out alot. Thanks very much.
@vogman
@vogman 4 роки тому
Thanks James. Glad I could help : )
@jefffuehr366
@jefffuehr366 3 роки тому
this is why i love working on my car it's because i always get to learn something that i didn't know spade, bullet, ring, fork, and butt connectors even the right and wrong way to insert the wire and connector into the crimping pliers twisting the wire versus leaving it straight i love learning this kind of stuff
@brianwhelan5382
@brianwhelan5382 2 роки тому
Thanks for the informative video, I, as a DC electrical hobbyist have been building Brown's gas generators which work on the basis of electrolysis, I've been having trouble with ring connectors ie the wire which I crimped coming lose when I thought it as securely crimped, you say you don't trust crimpers! I thought I was doing something wrong when crimping these ring connectors, but your comment about soldering has me thinking, and the humour helped too lol.
@Cartoonjoker15
@Cartoonjoker15 9 місяців тому
Can the terminals with the plastic be used on oven wires? I am talking about the wires that connect to the element. My old connectors got burnt so bad they feel apart and they had no plastic on them so i know it gets hot down there.
@enriquevasquezev
@enriquevasquezev 3 місяці тому
Very informative video. Clear, concise and a touch of humor too. Thank you!
@_J4CKST3R_
@_J4CKST3R_ 3 роки тому
Best video on this subject, I learned a lot and am now more informed and have a better knowledge on what to use
@vogman
@vogman 3 роки тому
Glad you enjoyed it!
@derekphillips3926
@derekphillips3926 5 років тому
Simple, helpful video. Thank you!
@vogman
@vogman 5 років тому
Thanks Derek : )
@owenjoseph5458
@owenjoseph5458 4 роки тому
Great video - helped me a lot.ive had trouble with crimps too! the comments were also very helpful too.
@vogman
@vogman 4 роки тому
Thanks Owen : )
@caffeinatedinsanity2324
@caffeinatedinsanity2324 10 місяців тому
Forks are also a viable alternative for wiring stranded wire to outlets and light switches here in north america (Canada & US), especially if the length doesn't allow you to do a usual loop with a piece of insulation sort of serving as a bootlace. There also exist forks with the tips bended upwards, as an extra safety to prevent the wire from slipping out, but they're a bit more annoying to remove and, so far, as long as you tighten down the scrww properly, it won't come off.
@rve_rider741
@rve_rider741 3 роки тому
Thanks, 36 and first time looking up crimping for a project 😆 that was very helpful! Cheers
@patrickpeterman4890
@patrickpeterman4890 4 роки тому
I do believe your system is much better than standard crimping; thank you PATRICK.P
@marksn4020
@marksn4020 4 роки тому
You are such a good teacher on these things
@vogman
@vogman 4 роки тому
You're very kind Mark : )
@seasgarage
@seasgarage 4 роки тому
I enjoyed it, so i liked and subscribed. I especiallu enjoyed the soldering and crimping method. Im a perfectionist, so i just found my new way to join electronics!
@JoseGarcia-wy5gb
@JoseGarcia-wy5gb 3 роки тому
This video was excellent! Very informational and helpful 👌
@sol05033149
@sol05033149 4 роки тому
Great video, I've got the same crimper. I adjusted the screw on the cog to get a better crimp, I don't think they are all made equal.
@antonios4926
@antonios4926 3 роки тому
Thanks for the video. Your soldering method is great. I will use that next time. From Cyprus
@vogman
@vogman 3 роки тому
Glad it helped
@SuperClaridge
@SuperClaridge 3 роки тому
So glad that I am not the only one that doesnt like crimp connectors. Thank you for the video
@karyonowasmin1601
@karyonowasmin1601 4 роки тому
Thank you for sharing. This is a very useful knowledge that I have not known before.
@vogman
@vogman 4 роки тому
Thanks Karyono : )
@bilalhussain-mg9vq
@bilalhussain-mg9vq 8 місяців тому
Nice video .. can I use these on a outside shed light if I use a junction box ..sorry never used them
@darinhudson9112
@darinhudson9112 2 роки тому
Sorry if all ready mentioned or asked, but would it make sense to use a female connector where the wire is a supply of positive (on a negative ground system) since it would be less likely to cause a dead short for the instance when the connector was unhooked than if it were a male?
@theartoftech
@theartoftech 6 років тому
Good stuff. Just this year I decided to finally get into electronics (Actually studying it) and replacing triacs, capacitors, etc. And Friday I was just at a store checking out crimping connectors.
@vogman
@vogman 6 років тому
Don't be put off by my comments. Many people LOVE crimping. Just invest is GOOD quality crimping pliers and you should be fine. I'm always too tight to splash out on something that I don't use that often and enjoy an excuse to get my soldering iron fired up... primal urges I guess... man-make-fire-ug Did you get my reply to your second email? I only ask as I was having email problems that day.
@theartoftech
@theartoftech 6 років тому
Ah yeah, I got the reply :) I've been learning the fine art of video editing. And yep, I prefer the soldering gun for sure. I have a cheapo one that works surprisingly well so far.
@vogman
@vogman 6 років тому
There's always something to learn ; )
@mariusdiaconescu5096
@mariusdiaconescu5096 5 днів тому
Thanks for the explanations. Now I understand how this thing works! ✌️
@listerremmir5935
@listerremmir5935 4 роки тому
You are able to increase the crimp strength by changing the tooth the screw just above the handle is holding in place. I have had a few pairs of crimps and have always had to adjust this. However, soldering will always be better. Awesome video!
@vogman
@vogman 4 роки тому
Many thanks : )
@marcossoliz506
@marcossoliz506 7 місяців тому
Thanks 👍 I was having to use the red crimp on the blue 16 gauge to get a solid crimp..
@JustCallMeQuincy
@JustCallMeQuincy 2 роки тому
You're such a dad and I love it
@vogman
@vogman 2 роки тому
I'll take that as a compliment 😁😁😁
@JustCallMeQuincy
@JustCallMeQuincy 2 роки тому
That's exactly what it is! I love your channel!
@brizzle897
@brizzle897 4 роки тому
Perfect video. Well done. Cheers from the states.
@vogman
@vogman 4 роки тому
Many thanks : )
@dcw1467
@dcw1467 2 роки тому
So Clear & Concise Instructions..........A1 Tutorial.
@annareuter7639
@annareuter7639 3 роки тому
I am a complete flop at crimping. Thanks for showing an alternative way to secure the wires.
@vogman
@vogman 3 роки тому
No problem 👍
@MS-yy2dh
@MS-yy2dh 8 місяців тому
I agree with your comment concerning the poor connection that crimping can sometimes chive. I my experience crimping often leaves the wire loose. And I have tried inserting the wire on both sides of the crimping tool.
@magiccheeseball
@magiccheeseball 4 роки тому
superb video! and the added joke really had me cracking up! 😂
@vogman
@vogman 4 роки тому
many thanks : )
@otismatvejs1026
@otismatvejs1026 4 роки тому
I too was never happy with how plastic insulated terminals crimped, so I've always done exactly this and pulled the plastic cramp off, crimped and then soldered. You can also buy uninsulated terminals which come with rubber insulation which you slide over after crimping/soldering. I actually like to use heat shrink as well before sliding the insulation over it if I want to be really safe.
@catinthehat5140
@catinthehat5140 Рік тому
Apparently, it's not good to crimp and solder because it could cause the wire to break
@tonybarfield5148
@tonybarfield5148 10 місяців тому
Jeff Thank you for making this very interesting and useful video for UKposts, Trying to make up wiring cables for my model railway points which use spade connectors. Learnt a lot from your video. Regards TONY
@ezekielgskeen8607
@ezekielgskeen8607 4 місяці тому
awesome info video sir, Have a great holiday season! thanks a million! 🔥🔥🔥🔥🔥🔥
@mohammadaliasadzadeh2473
@mohammadaliasadzadeh2473 4 роки тому
Very useful and clear demonstration
@vogman
@vogman 4 роки тому
Thanks : D
@NoIDa-cq6jh
@NoIDa-cq6jh 3 роки тому
Very well explained thank you 🙏
@diodeskies9087
@diodeskies9087 Рік тому
Great video and explanation! Huge thanks!
@vogman
@vogman Рік тому
Glad it was helpful!
@carlrobson5745
@carlrobson5745 5 років тому
As a panel wireman I use crimps and bootlaces all day. The cembre crimper and nippex bootlace crimper are very reliable. Your crimper will have a + and - to adjust the tension of the spring. This will ensure a good connection. A pull test will also confirm if. The cable is sound. You can also tell if you’ve miscrimped as it doesn’t feel right.
@vogman
@vogman 5 років тому
Thanks for your input Carl : )
@Supraboyes
@Supraboyes 3 роки тому
his crimpers were best suited for the butt splice crimp, as they crimp both cables coming in. theres a different set that only crimps on one side.
@carleynorthcoast1915
@carleynorthcoast1915 6 місяців тому
Google didn't find a hit on either of those tools.
@Random_Blip
@Random_Blip 5 місяців тому
@@carleynorthcoast1915 Try these: Cembre HN1 crimping tool Knipex 975504 Crimping Pliers for wire ferrules
@John-rw9bv
@John-rw9bv Рік тому
I am SO glad I had watched your veg oil videos because clearly the algorithm knew I wanted to watch your video on how to crimp these little guys. SO glad i did because having used the method you describe at the end (without solder I confess) for many years, I always felt like a plebian compared to the superior crimp-tool owner/operators. Some of these double-hinged mechanisms are €500+! That's double-unhinged if you ask me. I was eyeing up a €80 set on scamazon, but now that I realise magic doesn't exist, i'll go back to using plyers and patience to get a known-good result. Top video! Edit: Although i've heard that solder on a 240V AC connection might be dangerous, but i've not heard as to why it should be more dangerous as to the exact same connection without solder. Would be good to know the mechanics behind why solder on AC is bad, because it's pretty counter-intuitive.
@FL-gg4dq
@FL-gg4dq 3 роки тому
That explains so much. I was using yellow and wondering why all my connections always were so loose . I just needed smaller red ones. Thanks alot !
@vogman
@vogman 3 роки тому
Glad I could help!
@nemonemo6285
@nemonemo6285 10 місяців тому
Love the music!!! Perfect, thank you.
@abbii1661
@abbii1661 4 роки тому
thanks, good technique. solved my problem
@vogman
@vogman 4 роки тому
Thanks : )
@NomadOnGS
@NomadOnGS 7 місяців тому
Thanks for the video very informative. My way always to solder the wire and insert it in the connecter then crimp it.
@justinpulford5081
@justinpulford5081 2 роки тому
Thank you for making this video.
@vogman
@vogman 2 роки тому
My pleasure!
@MsNZgal
@MsNZgal Рік тому
Thank you for this information. Would taking off the plastic cover and then using pliers to fix the wire into the connector would be enough without having to solder it then slip the cover back over?
@ourclarioncall
@ourclarioncall 4 роки тому
Can you wire 2 or 3 wires to the same spade connector? I would normally solder 2 or 3 wires to the same lug on a dpdt mini toggle switch , but wondered if I could do it with a spade connector
@buddyboy4x44
@buddyboy4x44 3 роки тому
Great video, thanks. I would have liked you to cover how to size each. For example, I want to buy female spade connectors on line. How is the size measured so I know I am buying the correct ones? Is it the width of the male component?
@chrishadjipetris6059
@chrishadjipetris6059 2 роки тому
Thank you so much man, I've had them for years, and I just searched in order to learn where is each one of them used, especially about the fork. However, I also received tips about how to connect them.
@vogman
@vogman 2 роки тому
Glad it helped 😁
@mikester1472
@mikester1472 4 роки тому
Awesome vid thanks. Helped me greatly
@DavidM2002
@DavidM2002 9 місяців тому
Where possible, I slide on a short length of heat shrink tubing over the wire first. Then, crimp the connector ( often with the coloured plastic sleeve removed like you did), and finally, heat shrink the tubing for a nice clean and protected connector.
@borasorm29
@borasorm29 Рік тому
Just before seeing your video I was already soldering my wires connectors because I didn't want to spend for an extra tools just to crimps 😆 Old reliable methods are the best even if it require more dexterity and time.
@vogman
@vogman Рік тому
It's whatever works best for you my friend. 😁
@honestinsincerity2270
@honestinsincerity2270 4 роки тому
I find a big reason for the bad connections on those insulated terminals is because even the matching dies in that ratcheting type crimper cannot accommodate for the insulation itself and doesn't quite squeeze the barrels of the terminals closed like it should. So basically those jaws with the colored dots on em don't work for shit. But if you just use the equivalent non insulated dies which have a detent that punches the barrel down and forces it to form around the detent, there's no way in hell that wire is coming out. I've tested all kinda gauges with all different types of terminals and the wire itself snaps before pulling free of the crimp. The only downside kinda is the detent can sometimes gouge out or make small tears in the nylon insulation. But if you use the heatshrink kind of crimp terminals, that's not a problem at all. It totally heals itself. So really, always use the non insulated portion of the crimp tool for both insulated and non insulated terminals for a rock solid connection.
@jbl2270
@jbl2270 4 роки тому
You're a great teacher
@vogman
@vogman 4 роки тому
Thanks : D
@landroveraddict2457
@landroveraddict2457 5 років тому
I am a solder it before crimp it person but the weakness of a solder connection is vibration. Try this experiment tin a section of copper multi strand wire. Bend the tinned section back and forth, it will snap very quickly, usually where the tinned area merges with the un-tinned. Soldered joints should not be used where vibration is an issue. You do have to balance that against the downside of a crimped cable which is electrolytic corrosion caused by different metals touching each other. In my view the best connection is a marine type. The copper cable comes with each individual strand tinned with a zinc, tin and lead solder. The cable is still very flexible and is crimped onto high quality tinned brass terminals. This type of connection is vibration tolerant and resistant to corrosion There is probably a higher standard for aerospace but for me marine quality is as good as I need.. BTW love your videos
@bdf2718
@bdf2718 5 років тому
You're absolutely correct about solder embrittlement. If there's any chance of the cable vibrating then you need heat-shrink over the splice. But a crimp splice is better than a solder splice with heat-shrink. For avionics the wire and crimp barrel are untinned. Wire is copper, crimp contacts for connectors are beryllium-copper (or similar) gold-plated (5 microns over nickel flash) for the connector contact area, usually unplated crimp barrel. For electrical distribution the wire is copper and so is the ring terminal. The pressure from the crimp tool is enough to cold-weld them together. A Hellerman Deutsch rep I occasionally encountered showed me one that had been sectioned so the cold weld was visible. The individual strands of the cable cold-welded together and the barrel of the crimp cold-welded to the wire with no voids between the strands or between barrel and strands. The crimp barrel was as thick as my wrist - that takes a serious crimping tool. A good crimp is the most reliable joint you can get. A bad crimp is a failure waiting to happen.
@landroveraddict2457
@landroveraddict2457 4 роки тому
@@bdf2718 We joke that anything in the marine world comes with an extra zero on the price tag I guess in avionics you can add a couple or three zeros. Interesting point about the cold welding that's kind of wow!
@stevendouglas3860
@stevendouglas3860 4 роки тому
Great advice and fun video. Thanks Stay save in lockdown . 🙋💪👍
@vogman
@vogman 4 роки тому
Thanks! You too!
@Autom_te
@Autom_te 4 роки тому
Woah, timestamps at the beginning of the video, good explanations even some jokes. Maybe that last one needs a bit more work but well done!
@shandybrandy5407
@shandybrandy5407 2 роки тому
Brilliant explanation. Thank you so much! New Delhi
@vogman
@vogman 2 роки тому
Most welcome!
@shandybrandy5407
@shandybrandy5407 2 роки тому
@@vogman Was so fascinated by your presentation that it drove me to procure a brand new wire splitter-cutter cum crimping tool. It is similar to the one in the video Just wanted to know if this Automatic Stripper & and Crimper tool can strip RG58 and RG8 variety of wires? Will be watching the video once again tomorrow and practice crimping various thimbles Have a blessed weekend ahead
@AjayKumar-fd9mv
@AjayKumar-fd9mv 4 роки тому
Thanks for this great information
@vogman
@vogman 4 роки тому
Thanks Ajay : )
@HeAaron
@HeAaron 6 місяців тому
thank you! this is so helpful
@vogman
@vogman 6 місяців тому
No worries 😁
@LightS_bRight
@LightS_bRight 2 роки тому
Exactly what I was looking for thanks
@vogman
@vogman 2 роки тому
Glad I could help 😁
@Veso266
@Veso266 8 місяців тому
Is crimping tool universal or do I need a separate crimping tool for each connector type For instance can I crimp molex plug or jst plug or vag plug Or will I need a separate crimp tool for each type?
@scottpreston6197
@scottpreston6197 3 роки тому
Thanks, this was really helpful!
@vogman
@vogman 3 роки тому
Glad it was helpful!
@DevinGrigsby
@DevinGrigsby Рік тому
Excellent video! Thank you very much.
@nannesoar
@nannesoar 10 місяців тому
0:50 😂 I was not expecting that👏👏👏
@Golgafrinchamdent
@Golgafrinchamdent 5 років тому
Good info... thankyou for posting. Can I use a store-bought female spade connector on a male copper contact which is not actually a spade? It fits snugly enough... but I'm wondering if the non-like metals will cause a problem? Thanks!
@vogman
@vogman 5 років тому
I'm sure I've read that under high current situations there can be a corrosive effect between different metals, but I would imagine this is a simple domestic affair. In such a situation any conductive material shaped to fit will work for you : )
@MrLuffy9131
@MrLuffy9131 Рік тому
I'm new to this but is the wire supposed to go all the way down the bullet connector like to the tip or to the place where there is a gap and if I pass the gap a little bit would I have to cut it and start over?
@charleena2319
@charleena2319 3 роки тому
thank you for the informative tutorial. :D
@vogman
@vogman 3 роки тому
Glad it was helpful!
@sarojlotus8483
@sarojlotus8483 4 роки тому
Great work!
@vogman
@vogman 4 роки тому
Many thanks : )
@Rulemer
@Rulemer 4 роки тому
Lol brilliant mate. Thanks for the info & entertainment, much appreciated
@vogman
@vogman 4 роки тому
Thanks Ru : )
@alanquarrie9152
@alanquarrie9152 4 роки тому
Much appreciated👍 NZ🇳🇿
@maniii_e
@maniii_e 3 роки тому
Wow! what a explaining 😍
@vogman
@vogman 3 роки тому
Thanks a lot 😊
@khalidrao4716
@khalidrao4716 4 роки тому
Good video and good learning.
@vogman
@vogman 4 роки тому
Many thanks : )
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