How to build a Ford F-150 Lightning? - Full Factory Tour!
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Рік томуI'm a HUGE fan of electric trucks - This video is not sponsored. I flew myself out to Dearborn Michigan to see exactly how the new Electric Ford F-150 Lightning is manufactured. The body of the new truck is actually conveyed in from a separate building using above street passageways. SUPER cool. Ford says the goal is to be manufacturing the F150 Lightning at a yearly rate of 150,000 trucks a year by the end of 2023.
The F-150 Lightning just won the 2023 MotorTrend Truck of the year - so lets see how that truck is built.
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@robbiej5574 Рік тому
As one of the many line workers here at REVC (the electric F-150 truck plant) we appreciate all of the love!
@lennchadful Рік тому
i hear REVC & BEVG constantly at work. we built the AGVs, and i believe the cab/box lift. i hope they last you guys forever. they may experience issues, but Fori Automation will be with Ford until the project is up to their liking.
@hadtocheathimtobeathim6549 Рік тому
Come to kcap and see what real work is. What do you build, 300 each shift? Hahahaha
@lennchadful Рік тому
@@hadtocheathimtobeathim6549 we supplied KCAP too. also Cuautitlan and Irapuato
@drew4769 Рік тому
@Had to cheat him to beat him dearborn is building real trucks right across the street. No need to go all the way to kcap
@USMCCombatVet4TastyCrayons Рік тому
No love here. FORD helped murder WWII PoW's INCLUDING young american men. Henry Ford was an traitor to everything American and would have stabbed a real American for the chance to suck Hitler off.
@Jezee213 Рік тому
I have to give it up for the factory workers, it's so easy to take for granted but after seeing this it reminds me of how many people it takes to put these vehicles together. All the man hours and hard work involved. you guys are rock stars!
@tossedtripod6458 Рік тому
@@kristopherdetar4346 In reality, no one wants to work these jobs because they are absolutely soul crushing and repetitive, so good on robots for "stealing jobs"
@Jacob.B.Larsen Рік тому
@@kristopherdetar4346 when the tractor was invented, thousands of farmers "lost" their jobs. But in reality no one lost their job. The jobs just moved to the city.
@kristopherdetar4346 Рік тому
@@Jacob.B.Larsen to deny thousands of factory jobs lost in the Motor City is just plain ignorant. Yes it is a different world, spare me your insensitivity to the downfall of Detroit. I lived there during those Golden years of employment in the factories. Democratic rule, UAW and technology has helped to kill Detroit. May it RIP………….
@simpleman72685 Рік тому
@@kristopherdetar4346 Unions don't kill jobs. Corporate greed kills jobs. They spent millions on those robots to replace jobs that pay $60k a year. I work at Boeing and they are doing the same thing there. They outsource everything they can. That's why they had two planes fly themselves into the ground in 2018 and 2019. Had the electronics engineering been performed in the US instead of India for $9/hr, those planes would never have crashed. This is now the most expensive corporate blunder in history. So hopefully other businesses will learn from this.
@Adgum1 Рік тому
@@kristopherdetar4346 In my industry we call those jobs the "dirty, dull, or dangerous" jobs. Nobody wants to work them, so outsource to robots and have people undertake more meaningful work.
@jordanalexander1592 Рік тому
The windshield installing robot alone is one of the coolest pieces of tech I've seen. The amount of engineering that must have went into that alone is mind boggling
@gregsimpson621 Рік тому
This is absolutely mind blowing when you consider all the planning, designing, engineering, maintenance, and so forth involved before one truck can be produced. And then the knowledge and commitment of every single employee involved in the hourly, daily, weekly, and yearly continuation of this "program". Total admiration for all involved! Excellent and extremely informative video!!!
@Skafiskafnjak51 Рік тому
in the end every step seems so simple :D future is insane
@MatthewEGolden 11 місяців тому
And then you realize all they thought about was how to build it. Zero thought to maintainance and the inevitable issues that will arise. Let's see in a out 5 to 7 years when things start breaking and the average repair cost is north of $20k.
@Army_Retired 11 місяців тому
Wow, this is more automated than I expected
@Leanzazzy 9 місяців тому
Yes. You don't appreciate it when, as a consumer, all you see is the final product and the price tag. You need to watch this to understand why it costs so much.
@frenchonion4595 5 місяців тому
@@MatthewEGolden Right, aluminum body repair for example is sky rocketing insurance cost. Far more expensive to repair than steel.
@Joe90V Рік тому
About 52 years ago, my Mum took me to the Ford factory in Dagenham, Essex, UK because I was obsessed with designing robots. I learnt a lot that day and have never stopped being fascinated since. Thank you for taking me full circle, so to speak.
@KevinLyda Рік тому
There's a great movie called Made in Dagenham about the workers in that factory. It's really well done.
@Thesage59 Рік тому
did you became engineer now ? just curious...
@alecrobinson2063 Рік тому
This is one of the coolest videos I've seen about the auto manufacturing industry. So cool of Ford to allow you to view their vehicle being manufactured
@whattheschmidt Рік тому
Bit more than view - he got all up in it!
@crimsonstang Рік тому
I work at an auto assembly plant as an engineer so I see this everyday. Regardless, it is always interesting to see how other OEMs do it.
@weeeeehhhhh Рік тому
I've never seen two universal robots stuck together before, like at 8.28
@crimsonstang Рік тому
@@weeeeehhhhh we have a very similar setup at the front suspension and engine marriage. It does the same thing you see here. Photo vision system.
@christianpayne8996 Рік тому
I’ve been watching your videos for a long time and is partially one of the reasons I became an engineer. It’s seems like an unreal full circle moment watching your video on the plant I work at! Thanks Zach
@riparianlife97701 Рік тому
I'm truly very grateful for the personality type of people who can do repetitive tasks in a factory. Without them, we'd have very little. I just couldn't.
@coytus94 Рік тому
I used to work in a warehouse that would develop alternative liquid propane fuel systems for fleet vehicles. I was in charge of making the fuel rails. It was an extremely repetitive task, but because of it being so repetitive it allows you to learn the job very quickly and it essentially makes it second nature, which is probably the only upside to doing factory/warehouse jobs. I will say though that like you, I just couldn't do it for a long time because it gets extremely boring and it almost drives you insane because your body just eventually wants you to do something different.
@michaelmamo1226 Рік тому
I would hope most are trained in various positions so they can rotate. I wouldn’t mind doing a job like that if I made the same.
@Bonkeyable Рік тому
I used to work in a car manufacturing plant doing the same thing everyday. I couldn't continue the job because I was losing my mind. I would go to sleep dream that I was working all night and wake up to do it again. Just torture
@aronseptianto8142 Рік тому
@@coytus94 do they at least let you listen to podcast or music?
@ajmickyplays7236 Рік тому
@@Bonkeyable I know the feeling, I worked at a brewery packaging beers doing the samething everyday and I used to dream I was working as well.
@Jacob.B.Larsen Рік тому
As a robotics engineering student, this video is heaven. Thanks, Zack.
@boarnestbuster308 Рік тому
Same here as an automation engineer myself. Love this type of video
@CloroxBleach0 Рік тому
Where do you work at
@sirfer6969 Рік тому
As a nerd in general, same here. This one is gold... Cheers Zack
@drummer_zay9493 Рік тому
Currently working on my robotics skills with fanuc roboguide :)
@khendrian Рік тому
Just graduated with a robotics engineering degree in May already working in the automation field. Keep at it! It's incredibly fun and exciting working with this stuff
@Ripcord10 Рік тому
The level of engineering and automation is absolutely insane
@StevenWauford Рік тому
My father used to work in that same plant 6 years ago before he was forced to medically retire. Seeing all of this shows me just how far Ford has come even in 6 years, yet alone the last 100+
@DobraEspacial Рік тому
Fascinating! It's so cool to watch robots and people working together to accomplish this sort of complex task. Thank you for bringing this to the channel, Zack!
@pedro.alcatra Рік тому
Agora fazer video novo no canal pra gente você não quer né
@DobraEspacial Рік тому
@@pedro.alcatra Tá saindo! E vai ser longo hehe
@nasonguy Рік тому
Go check out Jeremy Fielding's recent video where he tours Yaskawa's manufacturing facility and takes a deep look at the MH900, a truly massive robot. Very related to this and a great look at the insane engineering, brilliant minds, and skilled hands going into these things.
@DobraEspacial Рік тому
@@nasonguy Cool! Thanks for the tip, I'm gonna take a look!
@dertythegrower Рік тому
Amazing for sure. Makes you wonder what 10 years will be like when automation fully kicks in..
@cyrilio Рік тому
Totally up for more ‘How it’s made’ episodes. Keep ‘em coming
@dmandman9 Рік тому
Great Job Jerry . A couple of thoughts as a technician at a Ford dealership; 1. The process of assembling a vehicle is simply amazing. 2. It's clear that these trucks are built for ease of assembly , not serviceability. That explains why some of the stuff is so hard to access and service. 3. It's amazing that these vehicles have as few problems as they do given the number of parts that have to come together just right.
@cukuwaekele Рік тому
It's great to see an assembly line of how electric trucks are made. Thanks, Zach!
@jjunture Рік тому
And that is how you make the 2023 Motor Trend Truck of the Year. Very cool video! Thanks Zack!
@DetroitBORG Рік тому
This is great Zack, I've been wanting to see this facility up-close.
@JerryRigEverything Рік тому
Thank you! It was such a cool place.
@bobedwards8896 Рік тому
@@JerryRigEverything i now its outside your usual videos, but you should tour the NIF facility in CA, the one that just announced a fusion energy breakthrough. its amazing
@alexkova2563 Рік тому
WOW... a whole new level of respect for how incredibly complicated this is. Engineering and assembly.
@billstmaxx Рік тому
I'm a ford fan.. But one day a lot of people will regret buying one of these!
@kylebrown1986 Рік тому
As someone who has worked at GM(GM Oshawa before closing and then reopening a year later), nice to see the similarities on the manufacturing process. Seems they use the same contractors and companies to build these factories. That was a nice clean floor.
@kafilkavich707 Рік тому
Too bad the cars being produced are complete junk!
@Karterness Рік тому
@@kafilkavich707… how?
@kafilkavich707 Рік тому
@@Karterness Just wait till it breaks : ) And I love the fact people actually enjoy sitting 35min to an hour to charge these things, lol no thank you! I would NEVER feel safe traveling in a EV!
@jose73248 Рік тому
@@kafilkavich707 You sound like those that back on the 60´s, thought seat belts were installed because the cars were bad.
@bedinor Рік тому
@@kafilkavich707 Most people charge their vehicles at night. Even if you are travelling and need to charge, you will probably do other things whilst you are charging. And it's not like you are charging to 100% every time. You can obviously, but you don't have to unless you got the free time. While I don't own and EV and don't plan to for awhile, your opinion is actually just garbage on the advent of this technology.
@laroccad18 Рік тому
Welcome to Michigan! If you are ever in Michigan again I would highly recommend visiting the Henry Ford Museum and Greenfield Village! It is amazing to see how all the vehicles work and how things got started with so much more to learn about! I hope you enjoyed your stay to my home area!
@XDSDDLord Рік тому
Does his museum include his work on eugenics and anti-semitism?
@rocktheworld2k6 Рік тому
@@XDSDDLord Unfortunately I'm pretty sure it doesn't. However, there you can get tickets to get a tour of the Rouge factory, which builds the ICE F-150s and I believe is very near to this plant, and part of that is a video about its history and Ford's union-busting.
@rocktheworld2k6 Рік тому
I highly recommend anyone who goes to Greenfield Village to get some of the frozen custard and go see the glassblowing. It's all very cool. You can also get tickets for the Rouge factory tour, there, which builds the ICE F-150.
@guillemlluciagris5072 Рік тому
@@XDSDDLord in the factory tour they do mention his anti-union stance and his harsh practices in the factories, albeit not in an overly dramatic way. There is no mention of his stance on eugenics, antisemitism and racism. I am currently reading Ford's biography and while you can get an idea of who he was (especially in the parts about Fordlandia), there is no specific mention of any hatred towards specific minorities or collectives of people
@popefacto5945 Рік тому
They also have one of Nikola Tesla's death masks squirreled away in a back room. If memory serves, only three were made.
@sameralnademi1768 Рік тому
. . .this video is very helpful , it bring back the name of " FORD "to the memory
@axgp1511 11 місяців тому
Very impressed with the engineers. My hat go off to them
@gallimead Рік тому
I work for a major competitor. And props to Ford, for allowing him in into the frame plant. Very insightful, and great content
@looseygoosey1349 11 місяців тому
GM?
@ethanco2 Рік тому
This is exactly what I needed to watch after a garbage day of work. Makes me feel like a kid again watching this.
@bassambouhamad7935 Рік тому
Professional teal working together to produce the most beautiful 4WD machines, I love it.
@AjFerguson13 Рік тому
Neat to see artisanal work like this is still done being practiced. Like the quaint wiring harness that goes on for miles and installed strand by strand. It’s adorable and really takes you back
@Fourthof7sons Рік тому
On a waiting list for one of these! Fun to see it made.
@222INFINITY Рік тому
Enjoy
@Fourthof7sons Рік тому
@@222INFINITY I will...in 18ish months when I can finally get one.....
@dalel3608 Рік тому
@@Fourthof7sons Don't feel bad, I ordered a Ranger in May, just got the build date (jan.27,'23) yesterday. Our workplace ordered a pair of trucks last year from RAM, still not delivered. Everyone is in waiting lists.
@SteveDOES Рік тому
This is such a cool behind the scenes look. I can't wait to get mine!
@LoveStallion Рік тому
I marvel at the ingenuity involved in creating machines that facilitate high-yield production, whether it's cars or even just candy. Great vid. Thanks, Zack!
@jaredchampagne2752 Рік тому
It blows my mind the logistics of this all, how do they design that factory to be that efficient and for everything to come together perfectly, and then have to change every last step of the process when a new model/body style comes out. Just blows my mind how it all works, I can’t explain it.
@rrenterprise1 Рік тому
I'm a car nut. Always have been. Helped my Great-Grandfather build/restore Model Ts. Only a few tools needed. Then getting to see THIS!! Just WOW! Thanks for sharing!!!
@georgedoolittle7574 Рік тому
Saddened to hear of the Jeep Grand Cherokee Facility in Illinois is being put on ice. Be interesting to see if someone takes that over as Rivian did in Southern Illinois from an abandoned Mitsubishi Facility. Sad and terrified to see what's going on in Europe at the moment so be interesting to see how Ford, GM and Jeep et al *DO* in fact step up to the plate in this what is clearly a World War 3 "over there" anyways.
@craigrobertson8476 Рік тому
Many manufacturers have plant tours, TMMK (Toyota Kentucky) which is the largest automotive plant in north america has tours regularly. But many others do as well.
@danielbell27 Рік тому
It's amazing to consider how much consideration has to be given to manufacturing during the design process.
@naum900 Рік тому
Very cool! Please keep making more manufacturing videos. It's so fascinating to get an inside look.
@CarsMadeSimple Рік тому
Great video! It is always cool to see how vehicles are manufactured in a modern production facility. I would love to do something like this.
@undeadpixel Рік тому
Thank you for putting a spotlight on my fellow Michiganders. The factory workers work really hard and it's still one of the biggest industries in our state. Respect Zach ✌️
@phoenux3986 Рік тому
As an average consumer this definitely provides some different perspective on the design process for vehicles. It's obvious that cars are designed with the user in mind but i've never really stopped to think about the amount of attention that goes into designing it to actually be built until today
@cactustweeter2890 Рік тому
This is truly fascinating. Thanks for providing this behind-the-scenes view.
@PushkarDhande Рік тому
I don’t know what I would do on UKposts without you Jerry! 😢
@nickhenderson1410 Рік тому
Working at the Kansas City Plant making the other less interesting half of the F150's (Gasoline only) and the Transit Van, I have to say, it's really cool seeing an extremely similar process being used over there as we do for the electric transit. Great video, cool to see the inside of another plant I have not visited.
@calebwardenburg4727 Рік тому
You guys built my F150 - outstanding job - still running like a beast after almost 5 years and 72k miles
@felixbelanger2659 Рік тому
I've been at "La rouge" a couple of years ago and it was massively impressive! The most impressive part is how different trims, colors and options are just made simultaneously
@dcc9786 Рік тому
I was a manufacturing engineer there. It’s a pain in the ass.
@pcairbum Рік тому
One of the most interesting things I've seen in a while, I was actually giddy watching it.
@alko9065 Рік тому
Its been almost 10 years since i've worked in a car factory, and sounds still bring back the horror of an assembly line....:)
@johnoneal1999 Рік тому
As someone who has worked at a Ford plant, (& a more modern one, too!) I can say that this plant is AMAZING!!
@nicks98gtstang Рік тому
Love how the video turned out, and it was great meeting you! I watched this video while putting windshields in the F150 Lightning!
@eriknielsen1231 Рік тому
Absolute dream video for me! There were so many mind-blowing parts in the video; it was so nice of Ford to let you do this! ❤
@coyotestickers Рік тому
Another reminder of how modern vehicle prices have skyrocketed. All of that automation comes at a premium. A beautiful truck. I applaud all of the hard working men and women that remain on the line.
@ericdgood Рік тому
Please make an extended version of this. I could watch this for days.
@ajbp95 Рік тому
Cool! I wonder what Henry Ford would think if he saw today's assembly line!
@brucemartini2288 11 місяців тому
THANKS FORD for allowing this Video!!!!! I'M a BIG FORD fan( Lifelong), and feel proud to see the Production!!!!!!!!
@livewire4495 Рік тому
My Home Town. Four Generations of my Family have worked for FORDS starting at Highland Park with my Grandfather. Moved away to Tennessee 33 years ago and never looked back! 😎
@SalemTechsperts Рік тому
Dude, this is awesome. Next, make a video on how to buy one! It will be a few years long 😅
@Gwarsbane Рік тому
Love seeing stuff like this. Its always interesting to see how things are made/put together. Thank you & Ford for making this video. :)
@AM23. Рік тому
As an auto glass technician, That was really neat to watch them install the glass
@nikolajebbesen Рік тому
Best vehicle manufractoring video yet!
@xXRedTheDragonXx Рік тому
Wow! Great to see the hard working individuals making these cars! It's fascinating how many different moving parts there are just to help get things in the right place!
@benderbi Рік тому
I used to watch these kind of tours on Discovery Channel, now it's all on UKposts and I LOVE IT. Also, it's my favorite electric truck so far so it's double fun for me 😁
@redsquirrelftw 11 місяців тому
The "how it's made" music and voice was playing in my head while watching this lol. "The operator carefully inserts the bolts before the robot takes the chassis to the next step"
@benrigsby2226 7 місяців тому
Just bought a Lightning yesterday. I can't wait to show that to my 4th grader when he gets home. Fantastic video! Thanks!
@TheCompleteConfusion 3 місяці тому
My favorite part of the manufacturing process is the paint dunk tank. Very satisfying.
@Rareparrot Рік тому
That was sooooo interesting. Thanks Jerry and Ford. My big take away is how well the workers are looked after in terms of lifting weight and straining. You can't have an assembly line where people get too exhausted. Amazing
@aelaan12 Рік тому
Reminds me of the good old times when I worked in the manufacturing factory where we just started to implement Kan-Ban and Just In time Delivery. We were to program this into the software systems. When 85% of all this work was done manually, very few automated systems. Seeing where this is today is amazing.
@Eric-ix3rx Рік тому
As one of the future owner of f15 lightening, we appreciate all the love
@weekendstuff Рік тому
Very cool tour through that big assembly line. Thanks for sharing Weekend Stuff
@guillemlluciagris5072 Рік тому
I was there a few weeks ago! Did the full tour. What an amazing facility and even more amazing people they got there :)
@_CarlosA Рік тому
Amazing video! Very thankful for those workers helping build these vehicles. They all do amazing work!
@dethvx Рік тому
Those robots are incredible. I was also surprised how much of the manufacturing process is still done by human hands and how clean everything is!
@TheBenghaziRabbit Рік тому
Henry Ford would be proud.
@ak_hoops Рік тому
I am genuinely amazed by the car manufacturing process! Might be one of my favorite videos from you for sure! Akin this to a sped up, perfected version of your Hummvee EV videos ha
@jables1122 Рік тому
I work at the Ford Kentucky Truck Plant!
@jables1122 Рік тому
We build the F-250 up to 550 and the Expedition!
@ryanrenolds Рік тому
There is a ford f550? Is that like 400x800 meters?
@Reapr98 Рік тому
This factory is quite something, thanks for the tour
@HalfWarrior Рік тому
The robotic machines that move around and assemble the trucks are amazing themselves.
@convergeman7825 Рік тому
I never imagined that these kinds of machines would actually sound like this when in action, fascinating
@1leggeddog Рік тому
Factory tours are so fun to watch!
@BrandonDoyleMN Рік тому
What an incredible opportunity, thanks for sharing your experience
@davidck1 Рік тому
thank you for your visit and be sure to make video also from the other Factory
@Muzeishen Рік тому
I love this video! The detail! The factory sounds! The process! Learned so much.
@FourTwentyStars Рік тому
This is why i like this person, sharing knowledge 😍
@sultangamer3355 Рік тому
Welcome to Michigan! Went there on a class field trip in high school, it was amazing then and it's still amazing now
@MDesio1 Рік тому
Great video. Up close to really get a feel of the truck being assembled. Thank you.
@AuthenTech Рік тому
SOO cool, love these factory tours, great work!
@GFK Рік тому
Gonna enjoy watching this
@romanwowk4269 Рік тому
Very cool to see this factory in detail. More videos like this please!!!
@rajatpal5766 Рік тому
I loved every second of this video ❤️ Beautifully made 💫 and loved the tech ✨
@jayj-fx326 Рік тому
Jerry thank you for being one of the only people left who makes good original content. It’s all so interesting, and I’m glad you post whatever you feel like posting!
@CNC-Time-Lapse Рік тому
I used to work for FANUC Robotics' at the North American Headquarters in Rochester, Michigan as a software developer and it was neat to see the paint robots being assembled and tested on the factory floor below. It's amazing the precision and strength of those robots from the smallest LR Mate's to the massive M-2000iA.
@saberline152 Рік тому
I just made an assignemnt with those Universal Robots that take the photographs for school lol
@Timisenman Рік тому
Thanks so much for this video. It's a dream to watch this whole process happen, especially in such high quality.
@bigrunts9768 Рік тому
Good to see Michigan get the attention from the automotive industry and audience like it once has.
@Mr5Stars Рік тому
Great video, good to see AMERICAN manufacturing!!!!!!!!
@samueldozio9121 Рік тому
I'm studying electrical engineering and I'm just stunned by the complexity, engineering and precision behind all of this
@Soulintent95 Рік тому
Amazing how easy they make the process look.
@simpleinstants Рік тому
I love Ford motors!. This factory should feel like an historic point of the industrial revolution!
@TheStickCollector Рік тому
Interesting to see the process
@TurbineResearch Рік тому
I love these videos so that in 20 years when I buy a lighting used I can reference this to see how something was installed and make it easier on myself knowing how it was installed in the factory 😂
@parmmohan4603 Рік тому
If Jerry loves Electric Trucks, we y’all love electric trucks!!!
@johnnyxp64 Рік тому
One of the best if not THE BEST Ev Truck all arround.
@bob_lemon Рік тому
Very nice video. As someone who has worked with Vehicle ECUs on a software level (doing functional testing using Hardware in the Loop Testbenches), I'd have loved to see the end-of-line programming step. I know there's a lot of software calibrations that need to be done after all (like front camera alignment), but I've never actually got to see that part.
@mikekearsley2407 Рік тому
Wow!!! Big fan of American manufacturing. As a Boeing tool designer I can appreciate this dedication to tooling. Great Vid, Hi from Seattle.
@robertkribs9513 Рік тому
what an excellent way to phrase it, "dedication to tooling"! Kudos!
@davidrave563 Рік тому
how do you get into tool designing
@codder32 Рік тому
Except the american-made index shows that Ford makes about 12% of their car parts in the US. It's easy to say it's made in the US when all you do is put together stuff made in Mexico 😆. Pretty much 100% of what is shown in the video was already made and just put together on the car 🤔
@synfinium Рік тому
@@codder32still better then being entirely made in china
@codder32 Рік тому
@@synfinium If "made in Mexico, assembled in America" is what the great "American manufacturing" is for you, than sure! Seems to me like some other lies told to make Americans feel better about their amazing country, but hey, what do I know :) I didn't say it was worst or better though, just laugh at the "American manufacturing" part :)
@davidmahan4160 Рік тому
Great video Zack, very interesting and enjoyable. Thanks for taking me along. 😊👍
@edwardbughiuc100 Рік тому
still snapped,slapped and thrown together in the year 2022....ford quality number one
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