How to Make a Forged Carbon Fiber Engine Cover [DIY]

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ECO-LAP Studio

ECO-LAP Studio

Рік тому

#carbonfiber #forgedcarbon #enginecover
How to Make a Forged Carbon Fiber Engine Cover [DIY]
How to Make a Forged Carbon Fiber Parts
Making Forged Carbon Fiber Engine Cover
How to make a mold for carbon fiber
How to make a fiberglass mold
HANKUK CARBON
Website : www.hankukcomposites.com
Linkedin : / hankukcarbon
UKposts : / hankukcarbon
포지드 카본 엔진커버 만들기 [DIY]
포지드 카본 파츠 만들기
카본용 몰드 만들기
FRP 몰드 만들기

КОМЕНТАРІ: 280
@snapchat7293
@snapchat7293 Рік тому
What a mission, this makes the $300 carbon cover look like a great deal
@dankcincy
@dankcincy 7 місяців тому
It's more about the process than the part. Playing the long game bud.
@bl4ckde
@bl4ckde 2 місяці тому
The differece is that he can reproduce that cover with his form several times - so nothing for someone who wants to do it for one cover. You can simply overlaminate yours and vacuum it. Will do the same
@g45h96
@g45h96 Рік тому
I like the idea of using carbon tow as just a surface layer on parts that don't need the strength of forged carbon. You get the look of forged carbon without the mold and workholding complexity, and also on a real carbon part.
@icehawk3442
@icehawk3442 9 місяців тому
(Forged carbon is less strong than regular twills, it is just beneficial in cost for production, and offers more compatibility for awkward shapes especially on smaller parts. It's also lighter for the same volume so it's good for non-structural or partially-structural parts that don't need the extreme properties of regular CF)
@g45h96
@g45h96 8 місяців тому
@@icehawk3442 forged carbon can be weaker or stronger than twill or weave, depending on use case and manufacturing. The randomly oriented strands are incredible for small, densely packed, complex shapes. Not so much for large, thin, or flat pieces, where the benefit of long, continuous fibers would be apparent. Forged carbon is made by throughly wetting the fibers, and curing under high pressures (some sort of mold and clamp system, usually. This squeezes excess resin out, and packs the fibers more tightly together. The purpose of resin is to transfer load from one fiber to the next. Therefore the less space between fibers, the less the strength of the resin comes into play, resulting in an overall stronger part. Tightly packed, randomly oriented fiber also significantly reduces the concern of delamination.
@Mortimusmoose
@Mortimusmoose 5 місяців тому
You're talking about two different things. First there's the wet laminate version, (where you...as you say, wet out the fibers then clamp molds together) then there's the real stuff (SMC and BMC) that's made in a multiple piece mold, and is a prepreg system that is pressed together in a heated platen press. Even SMC/BMC is *almost* as strong as woven fiber (both prepreg). However, SMC and BMC are being used in structural automotive applications now as well. @@g45h96
@TqmmPl
@TqmmPl Рік тому
I'm waiting when you'll start to make carbon body panels like fenders, hood, doors :D
@kevindery
@kevindery Рік тому
@Joe cure a corner at a time 😂
@TqmmPl
@TqmmPl Рік тому
@Joe 15hours with heatgun? :V
@wahyujayakusuma9670
@wahyujayakusuma9670 Рік тому
Hell yeah
@crispcarguru303
@crispcarguru303 Рік тому
lol that would be cool!
@jamesofallthings3684
@jamesofallthings3684 Рік тому
This isn't carbon fiber to begin with so it'll probably be a long time.
@graze2fnt733
@graze2fnt733 Рік тому
진짜 열정과 노력, 재능까지...정말 멋져요!! 카본이 비싼데에는 다 이유가 있었군요!!
@foesfly3047
@foesfly3047 Рік тому
Your demonstration method is more effective than most and your video editing techniques make your tutorials more interesting and enjoyable.
@techtrip8942
@techtrip8942 Рік тому
dont add stupid free music to these
@ae29productions
@ae29productions Рік тому
​@@techtrip8942 he could add slow background music like Carboncitizens they are made for automotive creaters to use for free
@SirSlyBird
@SirSlyBird 7 місяців тому
Beautiful. I'll be trying this method for the panels on my sled project. Love how you taped the tool and overlayed it with plastic instead of shoving the whole thing into a huge bag. thanks for sharing. 👍.
@mammoth-puppy3246
@mammoth-puppy3246 Рік тому
I love watching it come to life when you spray the clear.
@drz7787
@drz7787 Рік тому
진짜 정성이 대단합니다!!!
@russellg7382
@russellg7382 Рік тому
Beautiful! I want to do a bunch of stuff in my upcoming build but idk that I have the time or patience to do it. Looks incredible!
@danboyes7477
@danboyes7477 Рік тому
Fantastic work, as always, well done 👍
@vocks85
@vocks85 Рік тому
Very happy to see you post again. It’s been a while. Can’t wait for the next one!
@rahdigga6031
@rahdigga6031 Рік тому
You sir are a wizard. My only critique would have been to leave the embossed M and stripes in place but maybe it would have made the process more difficult. Still, great work.
@taylorjones5370
@taylorjones5370 Рік тому
Naw its not really any harder all the same steps basically
@TragicEndings
@TragicEndings Рік тому
the most straight forward video I've come across
@Mrf0rtyfive
@Mrf0rtyfive 7 місяців тому
Dude that was dope af!! Awesome! Thank you for giving me more tools to succeed once I’m outta prison!
@pedgarage
@pedgarage Рік тому
You should use transparent gelcoat as first layer, it will save you the process of giving one hand of epoxy at the end
@toshizou3104
@toshizou3104 Рік тому
本当に凄い! 素晴らしい技術とセンス! 尊敬しかない。
@user-jx2ov7gc5v
@user-jx2ov7gc5v Рік тому
오랫만에 올리셨네요~~👍👍👍👍👍
@davidalexandreg
@davidalexandreg Рік тому
Man you are the best and a true inspiration
@Resqueda01
@Resqueda01 Рік тому
Amazing job buddy! Looks great
@user-zb1rj7pw3y
@user-zb1rj7pw3y Рік тому
와 미쳤다 나도 대학다닐동안 혼자서 거푸집 만들려고 노력했는데 진짜 디테일이 미쳤다 난 저런 작업 방법은 생각도 못했어 미쳤다
@Key195cm
@Key195cm Рік тому
이분영상보면 시행착오가 많아서 ㅋㅋ
@rush_g70
@rush_g70 Рік тому
오랜만에 영상 좋아요!! 👍
@Harrison6624
@Harrison6624 6 місяців тому
This video just confirmed I'll save my time and buy one.
@compspace
@compspace Рік тому
great work, really enjoyed it :)
@therealjoshtodd
@therealjoshtodd Рік тому
that's dedication dude. very impressive
@vinipess
@vinipess Рік тому
Beautiful work
@chrikimck
@chrikimck Рік тому
영상.기다렸습니다😊
@zolkazoombalambooska8901
@zolkazoombalambooska8901 Рік тому
beautiful and wholesome tutorial.
@user-gm2jl5ep1l
@user-gm2jl5ep1l Рік тому
점 점 더 기술력이 상당해지네요 ㄷㄷ
@MRKchallenger
@MRKchallenger Рік тому
Oh c'mon Mr! We need more of your masterpieces on video! More! 😀
@curlsalot91
@curlsalot91 Рік тому
Finally someone understood how to edit!! Great skills overall tho. Keep following what you love. Thanks for this Vid!
@minipineapple45
@minipineapple45 Рік тому
the king has blessed us with more content, all hail the king!!!
@sttng3.3r_68
@sttng3.3r_68 Рік тому
Oh wow, I've been taking CF for granted. What a journey 👏 So glad there are ppl like you out there but I'm gonna have to just cough up the money instead lol it's faster 😆
@8000khids
@8000khids Місяць тому
Amazing workmanship, I dip my hat to you sir
@Dekpk90
@Dekpk90 Рік тому
차에 껴있는거도 보고 싶은데 아쉽습니다 ㅎㅎㅎ 역시 대단하세요
@nixadroneguy6319
@nixadroneguy6319 Рік тому
That's beautiful!
@user-jc8bq5eb6s
@user-jc8bq5eb6s Рік тому
Ну наконец то ,я уже соскучился за видео роликами ! Как всегда в своем духе с юмором ))) ,приятно смотреть и поучительно 👋👍
@user-hw4kr3ec5q
@user-hw4kr3ec5q Рік тому
Вроде и без слов, а улабнуть заставляет)))))
@user-jc8bq5eb6s
@user-jc8bq5eb6s Рік тому
@@user-hw4kr3ec5q Ну да это точно . У него такой своеобразный юмор))) ,я всегда прикалываюсь с его видео . Молодец . Вообще у него там много приколов в роликах .
@artiomdavidov2138
@artiomdavidov2138 Рік тому
@@user-jc8bq5eb6s единственное не хватает салфеток анимешных))
@user-jc8bq5eb6s
@user-jc8bq5eb6s Рік тому
@@artiomdavidov2138 Это точно ))
@sayitekici7430
@sayitekici7430 Рік тому
Im in love with your channel I love carbon fiber so much that i can make all what i have in carbon fiber e.g. all of my car parts that are removable
@temyraverdana6421
@temyraverdana6421 Рік тому
WOW, amazing job!
@stefanwunderlich9880
@stefanwunderlich9880 Рік тому
Endlich mal wieder ein Video ❤
@suxfall9530
@suxfall9530 8 місяців тому
amazing
@festerartix
@festerartix 4 місяці тому
I love the CAD construction part most. Clicking sound remembers me to my own construction in CAD - also could be Sound of playing Diablo 2
@kramer26
@kramer26 Рік тому
I've used this method a lot and still getting used to it... nice piece, would have been good to see it fitted on the actual car.
@GG-MUSIC418
@GG-MUSIC418 Рік тому
fantastic job! what kind of carbon fiber weaves do you use?
@Nanan00
@Nanan00 Рік тому
Not sure if you have had a chance to use one but the oscillating multi-tools from Dewalt etc. work wonders at cutting fiberglass and carbon fiber and kick up a ton less dust than the grinder and cutoff wheels. I have not done a forged carbon project yet, this makes me want to give it a shot.
@renny_composites
@renny_composites Рік тому
I dont think there is any difference in cutting normal Cabon Fiber or Forged Carbon.
@moriwaki80
@moriwaki80 Рік тому
Yeah agree, I use one of those tools and a water spray to keep dust down.
@FsprJM
@FsprJM Рік тому
금손 ㄷㄷㄷ
@user-qg3qy7yk5b
@user-qg3qy7yk5b 9 місяців тому
혹시 curing 과정을 왜 거치는지 알려주실 수 있나요? 주제 ㅡ 경화제를 섞어쓰는 에폭시가 아닌 열경화성 에폭시를 사용해서 그런건가요?
@dannybellew9557
@dannybellew9557 Рік тому
Hi m8, thanks for sharing this, I love a DIY project, plus I own a BMW 430d, so might have a go at this. Question: can you not just coat the existing cover in carbon and leave it at that, instead of creating a mould, etc? Or will the carbon come away from the plastic over time? Thanks!
@princetonaudio
@princetonaudio Рік тому
thank you so much!!
@Vusseyv
@Vusseyv Рік тому
Awesome job
@Thedjcodeman
@Thedjcodeman 10 місяців тому
love it, great video
@ACupOfDuck
@ACupOfDuck Рік тому
This is pure po0rn! So satisfying to watch! Can't wait for you to make widener for your car!
@PowBamZing
@PowBamZing Рік тому
This is amazing. Makes me want to give it a go. Can you use the mold a second or third time?
@Vas1984
@Vas1984 Рік тому
Looks amazing. Huge effort though
@vicentiuolaru3815
@vicentiuolaru3815 Рік тому
Good job. Amazing!!!
@oh5148
@oh5148 Рік тому
Awesome I’m working on a carbon fiber roof for a Polaris RZR
@hotboyracing
@hotboyracing Рік тому
Hey great video, I have some small body pannels for rc cars I wanna have done in forged carbon fiber how would you go about smaller molds?
@evilfish456
@evilfish456 Рік тому
Awesome!
@swave7585
@swave7585 Рік тому
Learning fusion360 comes in clutch when making cf parts for sure.
@nato_otan1949
@nato_otan1949 Рік тому
дуже крто! дивився на роботу американців то просто жесть)) ти чувак профі!
@krystiankalinowski6757
@krystiankalinowski6757 Рік тому
Can you please post the weight comparison of the final part and the plastic original?
@garydeandeery
@garydeandeery Рік тому
Brilliant job. Iv done lots of parts aswell. Like skinning and vacuum bag to this Lots of work but looks good I did a coffee table too
@BB-pf2cs
@BB-pf2cs 9 місяців тому
When you did the table did you use a vacuum or just brush and roller? How'd it come up?
@leobats14
@leobats14 Рік тому
incredible.
@Death_Knightmare
@Death_Knightmare Рік тому
오랜ㅇ산에 영상올라왓네요.
@dhanashishwarpersadcarbonIsh
@dhanashishwarpersadcarbonIsh Рік тому
Awesome 👌
@BCCFERMBIZ
@BCCFERMBIZ Рік тому
Wow, I would love to do this to my airbox and cover for my Mercedes-Benz.
@black.pandora
@black.pandora Рік тому
Good work bro...nice...
@316i8
@316i8 Рік тому
First of all : it's amazing. I ve subscribed and watch a lot of video of this kind, because i'm drawing plans for a custom model. It has a lot of small-size parts, like the one in this video. Here is my question : What kind of syringe are you using ? Looks like some special-clothes bag vaccum. I was considering buying a electrical vaccum pump but your solutions seems to work very well. What negative pressure can you achieve with this syringe ? I can't see the figures on the gauge. Thank You and keep it up !
@elvolad
@elvolad Рік тому
you are so sharp
@jeremyhernandez7450
@jeremyhernandez7450 Рік тому
Fantastic work, now where can I get a bucket of chopped carbon like yours?
@user-ol3pu8hg9j
@user-ol3pu8hg9j Рік тому
형 살아있었구나
@NeverStopRc
@NeverStopRc Рік тому
카본은 정말 정성이;;;
@jeanfrancoispoivre4438
@jeanfrancoispoivre4438 Рік тому
Super top ta pièce en carbone 🙏
@JCnordic2983
@JCnordic2983 6 місяців тому
Looking gd my friend!
@ivanplus_
@ivanplus_ Рік тому
О да мужик!! Я понимаю эту боль, когда не отходит жертвенная ткань. Настрадался я с ней. Теперь использую перфорированную пленку, отходит шикарно!!
@Cinemaaereo
@Cinemaaereo Рік тому
Whyyyyyy god a Manual vacuum Pump?!?! ahahahahahaha EXCELENT job!
@artongashi6206
@artongashi6206 Рік тому
Very nice job..
@Christopher42769
@Christopher42769 Рік тому
안녕하세요! 포지드 카본에 일반 카본천 추가해서 적층하셨던데, 포지드 카본으로만 2세겹 정도 두께로 적층하면 문제되는게 있을까요?
@HANZLIM_MARKETING
@HANZLIM_MARKETING Рік тому
Omg thats allllooooot of work 😱😱😱
@user-lx9jm1wo3h
@user-lx9jm1wo3h 7 місяців тому
Why did you remove the logos?
@AndersQ
@AndersQ Рік тому
Awesome job, as always. Wondering what part of this did you find to be the most difficult?
@izmepablo
@izmepablo Рік тому
Cleaning up the mess.
@BB-pf2cs
@BB-pf2cs 9 місяців тому
That grinding inside 😂
@tonn333
@tonn333 10 місяців тому
What is the weight difference??? Why not show how it looks on the engine compared to stock?
@user-bb2ew2xw4s
@user-bb2ew2xw4s Рік тому
대단하네.
@SpiritTracks95
@SpiritTracks95 Рік тому
Amazing work!! Could u please share the 3d print files?🥰
@jeremyplatt
@jeremyplatt 11 місяців тому
Nice work!! Do you have the name or link for that pump? I like the look of it!!
@viajando-con-edgar
@viajando-con-edgar Рік тому
Exelente trabajo
@thealternativefactor6694
@thealternativefactor6694 Рік тому
Amazing job. I see why real CF parts are so expensive....time and labor.
@jdmcarboy64
@jdmcarboy64 8 місяців тому
Kinda figured he had a n20 bmw when I saw the door handles he did.
@nz5503
@nz5503 3 місяці тому
Brilliant, how much work you need to do simple panel. Always it looks much easier than in real life. Thx
@thediddly
@thediddly 11 місяців тому
My god this channel is slap happy
@icehawk3442
@icehawk3442 9 місяців тому
I know that is great craftsmanship and certainly sharing this with us is a positive. It's just sometimes we do a project asking if we could without thinking if we should. If you were going for non-structural aesthetic upgrade, there was no need to specifically put the twill CF ply underneath the forged. If you had to put twill as you couldn't put the chopped tow under a compression mould, you didn't need to use the vacuum infusion / oven cure type of resin system and could have done with a simpler non-infusion type. Just needs an insulation layer under the cover (which many modern engine covers natively have actually, their role is to retain heat in cold months for better efficiency so the top layers of the cover would never get hot). If you didn't need to go for the twill underneath, you wouldn't have needed a fibreglass mould or oven and could have done it on a 3D-printed mould. A fibreglass mould is often good for making tens of copies of a part, which is nice if you're going to charge 9 of your buddies to make theirs but otherwise is not an optimal usage of your time or resources. If you had otherwise wanted strength from it, it would have been way easier to inbuild a bit of cross rib to the part design by digging lines into a negative mould on the other side and continuing to forge it with the shaped braces underneath. If you didn't know how to model a 2/3-part mould as complex as this, you could have used the original part that you destroyed anyway, and made that a mould. Part would offset and be slightly bigger, but since you'd made the mounting points yourself it wouldn't be noticeable or make a practical difference. None of this takes away how well it turned out and how much effort you put into it, it's just in design very often the first questions are 'do you really need it made to that spec' which is fundamental in functional pieces. I get that for such a large part compression moulding is difficult and driving it with a vacuum infusion twill backing is one of the cleverer workarounds, but surely chasing this aesthetic defies design logic for functional aspects? To those wanting to do it but finding it too hard, with some decent modeling knowledge and modeling time you could cut the resource spend ($ and time/expertise/equipment) more than half in manufacturing. In fact with a bit of modeling knowledge you could even design your own engine cover, all you need are the original bolt hole points. That is the positive inspiration I got from this video -- since even that would be cheaper and quicker than as shown.
@icehawk3442
@icehawk3442 9 місяців тому
TLDR: forged carbon was originally invented to help reduce the effort required to make a carbon part. Just make a mould covering both top and bottom faces, mix some fibre and resin, press it really hard with some C-clamps and you're done. This build unfortunately sacrificed all of that convenience and got the forged finish while effectively going through the huge pains of all the traditional composites process. It's impressive... but a wasted opportunity compared to how much easier it could have been.
@RandomDudeOnYoutube
@RandomDudeOnYoutube 3 місяці тому
How Would i go about making a Front Fender for a MX bike in "real" forged, Not like this ? I mean i would just need the 2 Mould Sides to press together right? It would be kinda Hard to get them right i Feel like cause there's no flat edge
@K03sport
@K03sport Рік тому
So, why not keep "M Power" and other slightly raised details? The fiber shards will mold around them in the vacuum. I get why you smoothed the cover, but have you tried leaving logos or similar ID marks in place? What about adding colored "ember" bits (blue and red) to support the M tricolore?
@remcovanvliet3018
@remcovanvliet3018 Рік тому
It's a cool idea, but doing it on UKposts might land you in trouble copyright wise, if BMW decide to be dicks about it and call their lawyer.
@quodn3638
@quodn3638 Рік тому
Amazing
@ProjectCarTV
@ProjectCarTV Рік тому
How many hours was the process from start to finish with this?
@jorickver
@jorickver 10 місяців тому
How you manage not to mess up your floor is beyond me
@jeremycasillas9698
@jeremycasillas9698 Рік тому
Fantastic job! Where did you get the hand vacuum pump setup from?
@microdotkreeations6763
@microdotkreeations6763 10 місяців тому
Looks like a brake bleeder kit you can buy at auto zone or something could be wrong tho. But thats what it looks like to me
@airaime313
@airaime313 3 місяці тому
Beau travail ! 🇨🇵😎👍
@cpd7809
@cpd7809 Рік тому
Wow wow wow 🎉🎉🎉😮😮😮 the best !!!!!!!
@blizteredthumbs7911
@blizteredthumbs7911 Рік тому
No show off of the motor at the end?? ... So, looks gorgeous.. but does it fit?
@gerardpf2616
@gerardpf2616 Рік тому
What's PVA that u applied 3 times?
@LanzHD
@LanzHD Рік тому
Amazing!! Looks complicated af thi
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