Tally Ho Capstan Project: Contouring Milling & Finishing Up the Adapter Flange

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Keith Rucker - VintageMachinery.org

Keith Rucker - VintageMachinery.org

11 днів тому

Tally Ho Capstan Project: Contouring Milling & Finishing Up the Adapter Flange
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КОМЕНТАРІ: 402
@danielhoulihan7769
@danielhoulihan7769 9 днів тому
The entire Tally Ho series has been the most enjoyable, informative and educational project yet. Your explanations have been superb. Great job by all the craftsmen!
@InArcadiaSum
@InArcadiaSum 10 днів тому
I never tire of watching your videos. Precision craftsmanship at its best.
@jimrobcoyle
@jimrobcoyle 10 днів тому
Hail the algorithm! #TallyHo!
@TheoSmith249
@TheoSmith249 9 днів тому
I do tire of watching. I am waiting for the install on the boat. See ,,, there are different folks. have a blessed day
@user-dn4iv2ne6r
@user-dn4iv2ne6r 9 днів тому
@@TheoSmith249I'm here for the journey.
@garybrenner6236
@garybrenner6236 9 днів тому
@@user-dn4iv2ne6r I wonder when the journey will take us to the Stoker Engine?
@user-dn4iv2ne6r
@user-dn4iv2ne6r 9 днів тому
@@garybrenner6236 I have an idea that is not far off. Keith keeps improving the shop getting ready for projects. There is something heavy in the works.
@georgescott1180
@georgescott1180 10 днів тому
Excellent work as always. Love to see old school tools do their thing. Thank you
@peterhobson3262
@peterhobson3262 10 днів тому
It's certainly interest to see how the pre-CDC tools could do a complex job.
@dwaynekoblitz6032
@dwaynekoblitz6032 10 днів тому
The difference between making a part, which is what I do, and knowing how to make a part, which is what you do, is always so satisfying to watch.
@dannyarcher6370
@dannyarcher6370 9 днів тому
How do you make a part without knowing how to make it?
@makechips
@makechips 9 днів тому
@@dannyarcher6370It’s the difference between reading a cookbook/following a recipe and developing the recipe/writing the cookbook.
@5x535
@5x535 9 днів тому
@@dannyarcher6370 By not making the first one, would be my answer.
@salamander5703
@salamander5703 10 днів тому
Great job Keith. Really good that someone still has these machines and knows how to use them!
@paulgammidge-jefferson9536
@paulgammidge-jefferson9536 10 днів тому
You have every right to feel proud of yourself in creating this plate. I have loved watching every second of your problem solving. All done with good old engineering principles, maths, and a lifetime of engineering skills. ❤
@mickeyfilmer5551
@mickeyfilmer5551 10 днів тому
Anyone who makes a very complicated part like that, but doesnt have a bit of fettling to do to finesse the part ain't a proper engineer. The fact that you stated you had to do a wee bit of adjusting to get the perfect fit , just proves you're a real time served engineer, who also knows his machines like the back of his hand. A fantastic job Keith, and I really envy you having your machines- that mill is just about one of the finest ever built in my humble opinion. CNC doesn't get a look in on "Old School"!!!
@TheSharkey22
@TheSharkey22 9 днів тому
I am perplexed by your logic. You seem to be saying that a better craftsman does a less accurate job. SMH.
@ScrewThisGlueThat
@ScrewThisGlueThat 10 днів тому
Every morning I sit down to breakfast, then see what video Keith has posted to get me through my meal.
@jensschroder8214
@jensschroder8214 10 днів тому
In Europe this is midday.
@garybrenner6236
@garybrenner6236 9 днів тому
Maybe some morning we will see the Stoker Engine!
@alphabetsoup7918
@alphabetsoup7918 10 днів тому
It is a pleasure to watch someone who knows how to use complex machinery to manufacture complex components. No computer work here other than the computer in his head. Well done indeed.
@bobhudson6659
@bobhudson6659 10 днів тому
Well done. Mill helped but without your knowledge mill means nothing.
@josephstevens3357
@josephstevens3357 10 днів тому
Wow! What excellent workmanship!
@christopherc7757
@christopherc7757 9 днів тому
As you say, an incredibly complex part, which will likely never been seen by those, who will in the future be lucky enough to use and benefit from this now 21st century capstan, whilst sailing the stunningly beautiful Tally Ho. What an absolutely amazing collaboration this project has become, involving so many superbly skilled craftsmen within the UKposts community. You should be very proud of the major part you have played in the restoration of such an historic British vessel. Your videos are compulsive viewing, I never want them to end. Thank you for posting such interesting and educational content.
@sailingaway39
@sailingaway39 9 днів тому
I have been an ardent follower of Tally Ho since the project began and that led me to your series on You Tube. Just a bit of background; i had but one formal instruction on machining some 60 years ago. I still have my shop manual. I am a woodworker and modeler and do have Sherline lathe and vertical mill (with DRO). Your hybrid shop (older machines but with digitazation upgrades) have been so instructive to me in so many ways. Your presentations have done so much for me. You are a very skilled machinist, teacher and inspiration to me. I am hooked on your channel!
@randrew89681
@randrew89681 8 днів тому
Keith today I got to watch you complete this incredibly intricate part with pure manual milling, and got to watch Leo get the Tally Ho launched! It was a good day! Thanks for what you do Mr. Rucker!
@jrb_sland
@jrb_sland 9 днів тому
08:04 Fascinating machine with all its accessories! Our ancestors weren't stupid people, they just didn't have our toys - imagine all the sketching & doodling that went into the design of this wonderful old milling machine! Then the high-precision machining of all the bits & pieces necessary to construct it! Whatever you do, Keith, don't break it!
@jacqueso8424
@jacqueso8424 9 днів тому
Plus the ancestors were NOT influenced by aliens as some satellite tv programs would like to make us believe, but by our One and only God to think things through and make it happen😃
@ShutUpPlayYerGuitar
@ShutUpPlayYerGuitar 7 днів тому
As a mechanical engineer myself, I am constantly amazed by the ability of past generations of engineers and machinists to visualize concepts and convert those ideas into functional machinery. While I start with ideas in my head and sketch out a few things before modeling up in CAD, I would be lost without 1) my ability to model things up in CAD; 2) rely on simulation packages to check stresses & deflections; 3) most recently, print out little gizmos on 3D printers before committing to metal. That K&T mill and Keith's work -- along with the awesome work on the Tally Ho channel -- are very inspiring.
@ervanrich191
@ervanrich191 9 днів тому
Without a doubt one of if not the most complex parts I have ever seen machined. Glad it wasn't me. Great work! Separates the men from the boys.
@SirJaxxSirJaxx
@SirJaxxSirJaxx 10 днів тому
Thank you for this collaboration on the Tally Ho restoration project. Your expertise is equal to the Top Quality craftsmanship of everyone else involved, if not more due to using period correct machinery to achieve the professional results that this project demands of all contributors.
@pokerpig9069
@pokerpig9069 10 днів тому
I used to think the ship saw that Leo acquired way back near the start was the coolest, most complex machine I’d ever seen, that could produce mind boggling complex shapes. Not no more.
@kritikatura
@kritikatura 9 днів тому
I watched your videos because of Tally Ho. I've been working with machine cutting for almost 40 years, so you can't really show me anything new, but I always learn something small. It was a nice job, you are really a good professional. For some reason, I feel grateful that you helped renovate the ship, even though I basically have nothing to do with the ship. :) Thanks from Hungary.
@christopherpardell4418
@christopherpardell4418 9 днів тому
This is like drawing a circle with a compass. CNC is like drawing a circle with an etch-a-sketch.
@1320fastback
@1320fastback 8 днів тому
Excellent comparison
@Assam2418
@Assam2418 10 днів тому
Thanks for doing all this excellent work Keith. I guess it all turned out to be much more than you expected when you took on the job. Still its good to see that you are maintaining the standard of workmanship that is going into the Tally Ho project.
@MrZZeroG
@MrZZeroG 10 днів тому
Great job Keith. Watched each of your channels separately for years. Excited to have watched the efforts merged. I know it slows you down to film, but even if you toss a one camera lock down and some commentary, I’d still enjoy watching a mundane lathe turn tagged on the end.
@tetreaulthank4068
@tetreaulthank4068 9 днів тому
Keith, I cannot thank you enough for all of the satisfaction I’ve gotten from your videos as well as how well you’ve been at the narration while you’re performing such accuracy while manufacturing this incredible and apparently irreplaceable piece of history for the sailing vessel Tally Ho, As a very amateur machinist and woodworker myself I appreciate the kind of quality and incredible level of skill and accuracy this takes. Theres very few honing shops that would ever consider taking this on and it really saddens me to have seen the ignorance displayed here from some of the people who wrote mean spirited comments that haven’t a clue what kind skills this level of machinist work requires let alone the machinery required which you are so fortunate to have. Thank you Keith !!
@phlodel
@phlodel 9 днів тому
Technically, a CNC machine does circle interpolate, a series of straight-line movements. Like an Etch A Sketch drawing curves. The Resulting steps are probably smaller than the surface roughness. This is some of the most amazing manual milling I've ever seen. It sure is cool to see how things were done more than 50 years ago.
@davidallen9526
@davidallen9526 10 днів тому
That complex part turned out beautifully. Great Job!
@bobcoombs7924
@bobcoombs7924 9 днів тому
I like your highly machined paper weight!
@brianlouishaddock4551
@brianlouishaddock4551 10 днів тому
As ever a master at work from the old school.
@Austin4098
@Austin4098 10 днів тому
I'm not an engineer, but I like your sure & steady approach to your work, with a 'get it right first time, every time' methodology.
@melshea2519
@melshea2519 10 днів тому
Good morning Keith 😊 Thanks for all your work! 🚂
@ApexWoodworks
@ApexWoodworks 10 днів тому
Keith, you're so highly skilled! Tally Ho's going to be that much better to operate, because of the effort you've put into this capstan. Outstanding!
@joebeech7423
@joebeech7423 10 днів тому
Really interesting stuff. Love that mill.
@davidroatenberry5548
@davidroatenberry5548 10 днів тому
Wow , I used to be a machinist and never ever had to anything as complex as that . Great job Keith .
@jameshamre8778
@jameshamre8778 3 дні тому
I always assumed that a part as complex as this would be cast. Having seen the challenges that Clark had with casting complex parts, I can see the value in machining to the fine tolerances of a complex part like this period. Thank you so much. For sharing this process!
@johnwelton2606
@johnwelton2606 10 днів тому
Great work Keith, that mill is fascinating.
@jamesbonnema1041
@jamesbonnema1041 10 днів тому
This may be your coolest video yet! Both thumbs up
@jamiebuckley1769
@jamiebuckley1769 6 днів тому
wow hats off to you kieth on that very complex capstan part you never ceace to amaze me-- us with your machining capabilities. thumbs up large.
@charleswelch249
@charleswelch249 10 днів тому
So amazing the technology that people think is new today. But in reality it's been around for years and still functional. No modern machine is going to be around in a hundred years and still working that accurate.
@sshep7119
@sshep7119 10 днів тому
Why wouldn't they be? Good operator, proper maintenance, proper techniques there is no reason any machine wouldn't last that long.
@charleswelch249
@charleswelch249 10 днів тому
@@sshep7119 the quality of the machine itself, I repair them at work. The old machines like he uses I seldom touch, but the new ones at least in a few years I have to almost completely rebuild it, bearings fail, shafts have to be replaced and bushings also. Other than bearing now we make our own parts of high quality material and a lot better accuracy and longevity. Sadly we've actually done line boring to fix factory issues. But along with everything else. The best machine is a cast iron frame and the machine will last forever with proper maintenance.
@kensherwin4544
@kensherwin4544 10 днів тому
@@sshep7119 "Modern" control electronics will be so obsolete in 20 or 30 years that they will be unsupportable, scrapping the entire machine. It's more work for repairmen to figure out how to retrofit newer control electronics to a 20-year old machine that it is to just buy a new machine that is engineered to work out of the box. Control software I wrote in the '80s isn't supportable today as the coding languages and hardware change.
@PorchPotatoMike
@PorchPotatoMike 9 днів тому
At my work we have a plotter table that was made with a Windows 3.x computer for a controller. The PC has died and now the entire table is scrap.
@mjkarwath1
@mjkarwath1 6 днів тому
Been around lots of machine tools over my 50+ career w/ them... I have never seen these attachments and so well used / utilized. And I thought I had seen every K&T thing that ever was - like some of the installations at AMF / Harley Davidson. My goodness, what a mensch.
@ExhaustCraft1968
@ExhaustCraft1968 10 днів тому
What a fantastic piece of kit; I didn't know such a machine existed.
@jimfiorentino7741
@jimfiorentino7741 10 днів тому
I have a machinist friend who was always talking in thousandths and with me doing carpentry stuff, measuring in sixteenths is usually enough and 32nds is showing off. So I thought he was showing off until I watched the way a machinist works. You guys really do think in thousandth s and it’s not showing off. Love your videos Keith. Here’s hoping your next 10 years will be as much fun for you as the last 10. And are you still at the museum?
@kindablue1959
@kindablue1959 9 днів тому
Actually, keeping track of 10ths (ten-thousandths, 1/10000, 0.0001) is fairly common in machining where you have bearing surfaces and press fits, and when you need to pay attention to stack-up errors. You'll often see a machinist use some emery cloth on a lathe part to get it down by just a few tenths, or use surface grinders when needing ultra flat surfaces for mating etc. It's amazing how they often work at such tight tolerances where they need to cool down or heat up a part to get that last n-th of accuracy.
@jimfiorentino7741
@jimfiorentino7741 9 днів тому
@@kindablue1959 That just blows my mind. But I know that it happens. Thanks
@heinvosloo45
@heinvosloo45 9 днів тому
Well Keith, I must say that all the various bits of manufacture that are all used in the restoration of Tally To is quite fascinating. Right from the cutting of the wood with the old bandsaw, to the casting process and now this milling job that you did, all showed us how the "old" crafts were used and can still be used. I love digital manufacturing but there is something special for me in watching all these processes. Thanks for sharing it.
@jonrowsam6793
@jonrowsam6793 10 днів тому
That is such a neat mill, thanks for sharing
@billmartin4602
@billmartin4602 10 днів тому
Three words I’m very impressed. Your knowledge of the machine and your understanding of the process is beyond compare. I’ve also been watching every video of the restoration of Tally Ho. I think you should deliver the capstan personally.
@julesc8054
@julesc8054 9 днів тому
Its awesome to see the capstan restored in the same spirit as the original work. :)
@johnperkins7179
@johnperkins7179 9 днів тому
I don't care how long you have been a machinist. That was a complicated. You should be very proud of that part.
@sweetpeaz61
@sweetpeaz61 9 днів тому
Fantastic work Keith, Proper old schoolmachines proper old school machinist..I love it
@walnutclose5210
@walnutclose5210 9 днів тому
The big arc was the perfect place for you to use your signature "getting into the short rows now," and y'all missed it. Shucks. Seriously, this is fantastic use of the versatility of the rotary head milling machine, doing something that everyone from younger generations would automatically go to CNC to accomplish. Great project.
@dhaynes4515
@dhaynes4515 8 днів тому
Hi Keith, Just watched the Tally Ho launched. She is now in the water and everything looks good. Love your videos. I am a hobby machinist.
@mikecabral1579
@mikecabral1579 8 днів тому
That was an amazing part done with an amazing milling machine by an amazing craftsman. I was a wreck just watching you work. I’m also invested in watching the building of the boat of which this component is a critical mechanism. Soon the boat will be in the water and they can’t really sail without an anchor.
@amham48
@amham48 2 дні тому
A tour de force in master machining.
@avoirdupois1
@avoirdupois1 7 днів тому
Amazing to see how those big radiuses are milled on that kind of machine.
@johncrisman576
@johncrisman576 9 днів тому
Amazing. Machining a complex part on an unfamiliar machine, on camera. Simply amazing.
@jimrobcoyle
@jimrobcoyle 10 днів тому
Good morning, Keith. #TallyHo! 😊
@TheMaddogronh
@TheMaddogronh 10 днів тому
This has been a nice project. Thanks for the video ..
@aserta
@aserta 9 днів тому
12:56 given that most people don't know that you're supposed to increase the segments of the "circle" (because there are no circles in programs, only polygons) i'd say that this mill is superior to most CNCs but the most expensive, adorned with top of the line operating systems that already math out the right proper circle when told to. I'd take this over a CNC any day. It could easily be automated to do very basic machining by adding ring stepper motors to the dials and magnetic switches to the selector levers, where applicable. I can see why people would call it "the Cadillac model", it's indeed a spectacular machine.
@lesgaal4017
@lesgaal4017 9 днів тому
Very nice work Keith that K&T head adapter is really great .
@assessor1276
@assessor1276 9 днів тому
Wow - there’s a lot going with that K&T mill!
@michaelmcneil8082
@michaelmcneil8082 10 днів тому
Well done, I am amazed with the mill and various measuring instruments. The engineering that went into building such accurate tools must have been on another level, Nice to see your interest in keeping them maintained and put to use. Thanks for your entertaining and informative videos.
@thirzapeevey2395
@thirzapeevey2395 9 днів тому
The nation needs a Keith Rucker school of machining, where students can get hands on, practical knowledge to go with what we are learning from watching you, even if it was just weekend or week long workshops.
@markroberts2822
@markroberts2822 9 днів тому
I think the designer set you a complicated challenge to which you have risen to with your usual positivity
@propulsar
@propulsar 10 днів тому
You should be proud of the acheivement of making that complex part.
@paulelliott2861
@paulelliott2861 10 днів тому
Sir thank you so much for the work you have put into this fitting for Tally Ho anchor and chain motor. I bet you had some sleepless nights with this job. Great vids. Thank you once again. 🇺🇸🇬🇧🫶🏼🤘🏻🤘🏻🤘🏻🤘🏻👏👏👏👏👏👏👏👏
@mikeg_123
@mikeg_123 9 днів тому
Tally Ho is in the water! Thanks Keith for contributing to this increadble build.
@jimleane7578
@jimleane7578 9 днів тому
Very nice work keith. The word that describes that plate the best is . . BESPOKE.
@rogerbraidwood7611
@rogerbraidwood7611 10 днів тому
Great work ..it shows how much work is put into things we take for granted !!!!!!!!!!!
@SmaulPart-pb5hm
@SmaulPart-pb5hm 9 днів тому
Such a treat to see that K&T do its thing. A pretty machine as well.
@joewhitney4097
@joewhitney4097 10 днів тому
Wow, that was some serious manual machining! It's amazing to me watching what you can do with your machines and knowing how to set them up to do the work. Truly awesome to me. 🙂 Thanks for sharing.
@simonaldridge82
@simonaldridge82 8 днів тому
Great stuff to the leyman it looks like a puzzle in an enigma. What a machine
@tallman8ft
@tallman8ft 9 днів тому
I wonder why you weren't cutting both directions. Wasn't thinking about the shape of the tool and how it cuts. Thankyou for letting us know why. Love you work... enjoy watching you work..
@marcellucassen8033
@marcellucassen8033 9 днів тому
This is certainly the most complex part I've ever seen machined on youtube, was wondering how you would make it, it seems you had a trick up your sleeve called a rotary mill, also the first time I've seen a rotary mill! Great job, looks like it turned out just fine. 👍
@jsteifel
@jsteifel 9 днів тому
that KT is a beast. The 1/2 depth of cut while radius cutting didn't even flinch. It actually sounded great, smooth as silk. Great job.
@shortribslongbow5312
@shortribslongbow5312 9 днів тому
Very interesting video always amazing to see work completed on old machines my father might have used. Thanks for sharing. :o)
@eduardowilliamyazbek2025
@eduardowilliamyazbek2025 9 днів тому
Parabéns mestre Keith. Essa flange é tão especial, tão única que talvez valesse a pena ter 2 dela.
@jaypruss3236
@jaypruss3236 8 днів тому
While we watch this craftsman work, consider the individuals who designed and built the milling machine. Talk about craftsmanship. Love watching you work.
@seanmurdock8738
@seanmurdock8738 9 днів тому
You definitely illustrated the importance of witness marks as a sanity check. Keep up the good work.
@aussienebula8331
@aussienebula8331 9 днів тому
Hey Keith, you have to admire the ingenuity in the design and building of a mill like this, that can still be used today to machine complex parts. Cheers 🍻
@nixxonnor
@nixxonnor 9 днів тому
This project is very complex and comprehensive. I hope Keith is paid well for going through all of this
@andrewstoll4548
@andrewstoll4548 10 днів тому
The rotary head mill is really cool. For me, I probably would have either used clay or even the babbitt material to form the part first just to give me something to check against.
@jasoncox7244
@jasoncox7244 9 днів тому
my dyslexic self loves making those same "measured the wrong way errors" only one I do more is the "off by 1 (usually in the placement of a decimal point)" lol
@frankdoner8402
@frankdoner8402 9 днів тому
I can't imagine the stress and pucker factor of making a mistake in something so complex. Fine job Keith.
@johnhill5856
@johnhill5856 9 днів тому
Hi Keith. As an amateur machinist wanna be, I am truly amazed that such a complicated assembly of machined parts and castings can be made using vintage equipment. Thanks so very much for showing all this.
@davidc6510
@davidc6510 9 днів тому
What a treat to watch you cut a complicated milled part using a machine that is an old school "Cadillac". Another great video Keith. Thanks for sharing.
@robertbamford8266
@robertbamford8266 8 днів тому
When machines and machinists ruled! Amazing work. Thanks for the video.
@csnelling4
@csnelling4 10 днів тому
Thank you Keith fantastic five star job ⭐️⭐️⭐️⭐️⭐️
@rleeAZ
@rleeAZ 9 днів тому
That is one versatile milling machine. Excellently operated. Thanks for letting us look over your shoulder Keith.
@tomstiel7576
@tomstiel7576 9 днів тому
I'm no dummy,,,but around you I feel like one,,,your work fascinates me,,, I could watch it for days !!!!
@1320fastback
@1320fastback 8 днів тому
You should auction off the radius cutoff. Would make an excellent paper weight with an incredible story behing it.
@abyronista
@abyronista 9 днів тому
I SO wanted to tap you on the shoulder and say "outside radius Keith, not inside" when you set that 3/4 radius. Beautiful work on a beast of a machine.
@bloodknottrevelian3396
@bloodknottrevelian3396 9 днів тому
Keith, your explanatory comments for the benefit of us non machinists are much appreciated. I did wonder why you chose not to mill in both directions, now I know why. 👍
@pabsocs
@pabsocs 10 днів тому
great stuff
@jjlpinct
@jjlpinct 9 днів тому
Thanks again for sharing!
@robertbeauregard2386
@robertbeauregard2386 9 днів тому
These last few videos have been the most entertaining, informative and fantastic videos I’ve ever seen! Thanks so much for the way you explain what is happening when you are doing such an amazing job! Thanks so much, Keith!
@CraigLYoung
@CraigLYoung 10 днів тому
Thanks for sharing 👍
@dougklettke8833
@dougklettke8833 10 днів тому
Great Job
@user-rn8ej6jh3k
@user-rn8ej6jh3k 9 днів тому
Just brilliant thank you.
@peterphilpot8942
@peterphilpot8942 10 днів тому
That looks really cool.
@andyoverall1951
@andyoverall1951 9 днів тому
Well done, Keith. For a hobby you made that look easy and I can tell that it wasn't. Even when Mr. Bozo tried to visit you kept your cool and sent him packing. Very impressive.
@mortjoer
@mortjoer 9 днів тому
Awesome, thank you for sharing!
@jamesnielsen347
@jamesnielsen347 9 днів тому
GREAT WORK!
@turbo13r
@turbo13r 9 днів тому
Awesome job, well done
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Tally Ho Capstan Project: Machining the Bottom of the Capstan Drum
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Keith Rucker - VintageMachinery.org
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6 ways to sharpen ironworking drills [Subtitle]
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JSK Projects
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