Old School Repair | Experience Machinist Rebuilding Wrecked Crankshaft From Main Journal #brokencrankshaft #machineshop #machinist #cuttingedge #pakistanitruck #amazingtechnology #crankshaft
КОМЕНТАРІ: 3 400
@jeffadams667Рік тому
40 years ago I worked at a marina and we had a pre WW2 Bucyrus Erie crane with an old 371 Detroit diesel in it. It only ran at an idle to run the winch. Crankshaft broke in half at a main bearing. It was so old and obsolete that no engine was available. So the owner was looking at $100,000 to buy a 50 ton crane. We had an old welder from Nigeria that said I will fix it for free if you pay me $500 for every month it keeps running for the next 2 years. Owner said sure go for it since it was stationary and we just lifted boats off of trailers and swung them out into the river just idling the engine. I was the youngest mechanic that was tasked with helping him fix it since he was just a welder and had no tools. So I pulled the engine oil pan off and cleaned off the worst of the oil. I was expecting him to have found a crank somewhere. Nope he simply took a die grinder with a carbide bit and rigged it up so it was inside a large shop vacuum hose so all the metal flakes were sucked up. I slowly turned both halves of the crank still in the block as he ground down the journal. Then he measured the bearing play and using paper he took up all the play in the remaining 3 main bearings. He then tack welded it and took out the paper spun the crankshaft and measured the run out on the end of the crankshaft. Satisfied with the results I bolted a steel bar on the front of the crankshaft. I would turn it slowly as he welded one complete pass. Then turn it slowly for a minute as he chipped off the slag. Then he would read the run out and decide where he would start his next pass. He was welding lying underneath the block and he was a better welder than any licensed pipeline welders that worked there. After about 30 passes he declares it is perfect and the run out was 0. So I am expecting that we now will take the crankshaft out and have it machined. Nope he declares we will just let it idle on 3 main bearings. It had oil galleries drilled in the block and he ran an external oil line to somehow bypass the welded oil gallery in the crankshaft. We never did anything else in the way of bearings or seals. We filled up the oil pan with diesel fuel instead of oil and he had put a bunch of magnets in the oil pan to catch any metal. Started it and let it run for a minute drain the diesel, clean off the magnets. Did this 3 times then filled it with oil and it ran for 25 years. It was simply beyond belief to anyone that worked there that he fixed it with no parts at all and had welded it while still in the crane. Truly amazing what you learn to do when there is no other option plus he made $12,000 for his knowledge. This guys repair was cool but I got to see the Nigerian method and it was way cooler to be a part of it. Sadly new owners bought the marina and scrapped all ugly old rusty equipment.
@lilboiUKРік тому
Nice story, thank's for sharing.
@user-nr7fy1io4w8 місяців тому
Друже! Яка країна? Whot country?
@sethtaylorm9258 місяців тому
Impressive and awesome, some learn how to adapt and overcome, while others throw in the towel.
@Lokandash8 місяців тому
Great story, thank you for sharing :)
@user-us1kk2hs1t7 місяців тому
у нас в России делают. вещи не возможные ))!! но я думаю современные моторы серийных авто. не выдержат такое. так как там все алюминий ! новые авто бмв . мерседес проезжают 60000 -150000 км . и просто так починить ее без оригинальных запчастей большая проблема! ломается новых авто все! 5 лет в утиль. и покупай новую! металл двигателя алюминий и тонкий
@pamalo1008 місяців тому
this gentleman is an artist, all my respect
@DawnUSNvet8 місяців тому
Amazing skills as a machinist and welder. He machined both ends of the broken crankshaft, aligned it and did an interference fit with a hammer, welded a new journal, straightened the entire crankshaft, machined the new journal to size and polished it. Using ancient machinery like it was the latest. Bravo!
@stevengabalis49866 місяців тому
Don't think he used both halves of the original crank. He bored a hole 1 1/2" or so into the main on one side, then cut the journal down to leave a 1 1/2" pin sticking out on the other side, where did the extra material come from? I'm guessing they had another doner crank to use for one of the halves. Guy does have mad skills, though.
@ronblack78704 місяці тому
@@stevengabalis4986 yes you know he did this before so likely they keep whatever left of the cranks and use them to repair other cranks that broke somewhere else.
@user-vc6ci3ie4d2 місяці тому
تحاخعب٩بحف
@user-vc6ci3ie4d2 місяці тому
@@ronblack7870خعف٨
@user-vc6ci3ie4d2 місяці тому
@@stevengabalis4986هب
@tankerd18478 місяців тому
That was a pretty crazy repair, definitely beats the heck out of no crankshaft. I'd love to see it stuck in an engine and run.
@cadtecsimplexcam42487 місяців тому
I would also like to see how the engine runs afterwards.
@em47037 місяців тому
@@cadtecsimplexcam4248 Its not like this is the first time they did this. It for sure runs, if it wouldn't they wouldn't do it/go down as a business. Look how many crankshafts that guy has in the background. We're just obsessed with overworked engines where everything is pushed to the max, same with the work cleanliness in a shop. At the end of a day, gasoline washing the dirt off and 2 oil changes after everything is assembled, makes the engine just as clean on the inside.
@crankfotton7 місяців тому
Who knows if it even went back in the engine maybe this video was just to show you a bunch of machining and that was it
@beyazzenci63074 місяці тому
Acil satılık araç 😄
@BigUriel28 днів тому
@@em4703 It will run question is for how long, and in what kind of engine. If the engine is very understressed, like a big naturally aspirated Diesel that revs to 2k, it might work but any kind of modern engine with reasonable specific power this would not hold. You do not weld engine internals because the heat makes the steel weak. Modern engines have forged or case hardened crankshafts for a reason.
@osiris829Рік тому
Not often I come across a 30+ minute machining/welding video and watch it through and through, but this was absolutely worth watching. Awesome skills. I will never complain about a Miller or Lincoln slightly inconveniencing me anymore. Man did some amazing work with some quite old machinery. Also his way of straightening the crankshaft is insane.
@amosheath777Рік тому
I think it's a lot more art than science. No telling how many times he's done that.
@zpetar10 місяців тому
People would be surprised how much of Japanese high tech is actually made on old machinery like in this video.
@Makitaization8 місяців тому
It's a great hangover vid.
@big8gmedia6 місяців тому
Other than that crank is f****** and will grenade the engine . Dont believe everything u see on youtube
@maximmikhailov96103 місяці тому
@@amosheath777 It's just a period of scientific and technical development
@RottweilerdsqРік тому
Total respect for this man and his skills, what a good craftsman for sure.
@petermetaxas9696Рік тому
Wow, straightening the crank within 3 divisions. The indicator is 0.01mm per division. so he straightened the crank to a total run out of 0.0012" BY HAND !!! And the carbide tips appear to be hand brazed on to the tool ! A folded piece of abrasive paper set between a bar and the work !! Polishing the journal with abrasive glued to a wooden holder ! Polishing the rod journals as the lathe turns ! I am truly amazed, this has humbled me and I thought I was good, but not any more. I just learned a lot, mostly humility.
@davek84094 місяці тому
I am so inspired watching these guys work in hole-in-the-wall shops, with dirt floors, no HVAC, sandals and practically no safety equipment. It really amazing to see the craftsmanship. It also makes me appreciate how fortunate we are in the US...
@pillan99992 місяці тому
fortunate in US? lol us is fucked up hahahaha
@DaniLex-un7fh2 місяці тому
🤑🤑🤑🤑🤑😇😇😇😇😂😂
@the_hate_inside1085Місяць тому
Yeah, "fortunate", in the US welders have to buy their own protective gear, some are working in regular clothes, and you have morons like Elon Musk running companies, trying to do unionbusting, with all their wealth...
@algoritma24114 днів тому
Be careful though. Luck is something different.
@sergeyvalter2758Рік тому
Сварной шов просто песня, молодцы ребята трудяги.представляю чтобы они творили если им дать хорошее оборудование и условия.мое почтение, здоровья.👍👍👍👍👍👍👍🙂🙂
@E2l0i2a5ss9Рік тому
В кустарных условиях провести такую работу, слов нет мастер 👍
@user-fd6ny9qq2eРік тому
Мне интересно откуда метал взялся лишний на шейке. Или они из двух валов сделали
@menavill1Рік тому
@@user-fd6ny9qq2e fíjate en minuto 8,30 que sube el segundo pedazo de cigüeñal y es larguísimo lo que se ve como el cojinete quebrado ,osea lo alargaron antes de ponerlo en el torno ,por eso puede tornearlo y queda bien
@user-mo8ry5sv1fРік тому
Какая хорошая работа вы о чем дай Бог этому валу воздух накачать чтоб тронуться. Не будет этот вал ходить .
@DieselCat222Рік тому
@@user-fd6ny9qq2e такой же вопрос возник.
@Peckerwood-502Рік тому
This is a guy that you want for a teacher. Nicely done.
@mrmyorky5634Рік тому
@@Rongamer104 Yes really, He has very good basic welding skills. Unlike most of our University Educated (Textbook Engineers) who can only talk about it.
@oldman9642Рік тому
Gotta give the guy props. Lays the cleanest weld I think I’ve ever seen.
@MA-iv7ol10 місяців тому
Right! And with a stick welder no less, the man knows his craft.
@stanley91710 місяців тому
Looks like what we called 'Jetrod' - developed to build Liberty ships. Runs hot and only flat position. Strong but shrinks alot.
@MA-iv7ol10 місяців тому
@@stanley917 Interesting, they all seem to use this type of welding technique over there. I've never tried welding myself, seeing this makes we want to take give it a try.
@bernese10043 місяці тому
Yeah, really good welding
@thegolfdude3 місяці тому
The welds are legit, not taking anything away from him at all but not everyone can turn their work while they weld. Pretty cool to just start his arc and then turn the crank to run his bead
@dirtworshiper28004 місяці тому
This guy is an artist. Like most of the hard workers I’ve watched on your other videos. I love overcoming obstacles and making what you have work for you.
@johnsamuРік тому
This guy is great considering what he has to work with. He's very meticulous with alignment, good welding (he has very basic welding equipment). A good craftsman.
@DiscoveringSkillsРік тому
Thanks
@vako9862Рік тому
This is not a master.This is shit, not work.Such things are done in a factory, not in a hut where there is nothing
@henkholdingastateРік тому
All respect
@howardosborne8647Рік тому
There is certainly nothing shabby about his welding skills. He's obviously had lots of practice with a basic stick welder.
@menavill1Рік тому
Y la habilidad de tener el casco con las piernas y así poder usar las dos manos ,es de otro planeta el tipo ,y así y todo lograr una soldadura sin fallas Lo que si falto es agregar primero al cigüeñal para luego usarlo como perno de guía y falta tratamiento térmico ,y todavía no se si aguantaría ,el uso
@mohammedshafiq1969Рік тому
I live in the UK and went over to Pakistan to buy an old school Toyota BJ40. Had guys like him strip themp vehicle and rebuild it. These Pakistani craftsmen are very skilled and with the limited tools and lack of modern equipment, they do a magnificent job. Respect
@ljubisaurosevic1766Місяць тому
Ovo je pravi i vrhunski majstor koji zna posao. Bravo covece!
@larslarsheim17418 місяців тому
Whenever there is a guy in flip flops and a welding machine I watch.. these guys are amazing
@user-eq3of4xs5iРік тому
На все руки мастер! Сварщик, токарь, отлично работает с измерительными инструментами, да и в таких условиях. Во истину мастер!
@therealnynetynyne360Рік тому
Indeed, truly an artist
@Th4thWisemanРік тому
Nope! A Fitter and Turner, this is how we roll my dear friend. Us ARTISANS keep the machines of the world running and build the machines to keep the world running 💪
@user-jq3li7zp1tРік тому
Потомственный наверное с детских лет...
@sirlayorn7355Рік тому
Ага) "Не бито, не крашено". Блестит как новый. "Со склада в Москве!"
@viael782 місяці тому
Диву даюсь, как этих клоунов ещё не намотало на этот "коленвал"...
@remdizzigovic5018Рік тому
Treba ljudima pokazati sta je rad i znanje pod vrlo malim uslovima ja sam zivot proveo u kamionu i dobro razumijem koliko je to odgovoran i precizan rad.Bravo sve pohvale.
@reticul8r6457 місяців тому
Nice work mate. You show a lot of skill in all your movements.
@jandolecek75176 місяців тому
Tak tohle je teda fachman , to obrovský respekt. Strašně šikovný chlap, jsem od řemesla, ale takhle vařit kliku bych si netroufnul. To jsou sváry jak z automatu, opravdu se klaním.👌👌👌👌👌👌👌👌👌👌👌👍👍👍👍👍👍👍👍👍👍👍👍👍👍👍👍👍👍👍👍👍👍👍👍👍
@ohtwitchy9371Рік тому
Looks like he takes alot of pride in his work. That is missing from alot of tradesmen/craftsmen these days.
@shadowgl97 місяців тому
The second they start the engine it'll snap in half again.
@Omegajet223Рік тому
Absolute respect for craftsmen who can make such repairs the "old fashioned" way. In the UK people who could do such repairs were found easily in the Birmingham area until the 1960s. These days the "modern world" is all about consumerism, if it's broken just buy another one, so these skills are being lost adding to the waste and consumption, not a good thing where there are items that can be repaired with some ingenuity and hard work. We have alot to learn from people like this, if only we could swallow our pride.
@marekukawski202Рік тому
You know this video is fake, right?
@faisaldhariwal1510Рік тому
Come to Birmingham now and we are all still here. You can get anything done here if you know who to speak to
@faisaldhariwal1510Рік тому
@@MegaDargaryou've clearly never been to India Pakistan or Bangladesh
@vikingsmbРік тому
@@marekukawski202 its not fake, its how they repair things in india etc, and do a bloody good job as well.
@marekukawski202Рік тому
@@vikingsmb Any1 with IQ higher than 50 knows this type of "repairs" are bullshit. The crankshaft are made from hard steel to withstand great forces, and this "welding" spot is shit tons of weakspot. If this will be ever mounted probably will breake loose again after very short time even unloaded. They do stuff like that in india coz? You watched a lot of youtube videos? Chech the % of death ratio in india :) Especially at work.
@jilumiah9 місяців тому
I was looking to put up a shelf in my house so I thought I’d watch this video for tips and skills, amazing craftsmanship
@eddieweigel94909 місяців тому
Absolutely Well done my friend goes to show you don’t need fancy computers to do a job like this old school tools and machines get it done just as good more hands on measuring cutting measuring bravo to you sir
@toeknee3868Рік тому
Imagine if this dude had up to date tools... You can't do any better with what he has. He's definitely got some skills
@blackdaanРік тому
i think we are all afraid to try stuff. and its because we live in a break it.. replace it world.. i welded stuff at my work that normaly would be replaced.. because i hate it.. got a raise for my skills while i think they are stupid xD
@Trump985Рік тому
Not sure what you mean by up to date tools? That old lathe and welder are as good if not better then modern ones. CNC isn’t the answer to anything except volume production, and stick welding is the best method for this type of job.
@toeknee3868Рік тому
@@Trump985 I'm saying if he had all the best-of-the-best this dude could do some crazy stuff. You can tell he knows what he's doing stuff that I don't ever see people do too much. And his welding was on point he could be getting paid some good money in the US
@Klote3241Рік тому
@@blackdaan Sorry dont agree. With certain things breaking it and repairing it means additional risk that can end up with people dead or additional costs to company. the risk just isn't worth it. In this case as a professional company i would not do this type of repair.
@blackdaanРік тому
@@Klote3241 yea that is treu. India does this to save money. And here replacing is cheaper. But we got addicted to that.. I work for a pump factory. We got a workshop for repairs. When a wedgetrack is damaged. Because the impeller broke of. Than they buy a new rotor. And i talked with the head machinest how it can be that milling a new slot is more expensive. He explained the rotor cost 40 bucks and they calculate me a hour to do so. Slot+check+balancing out. So its cheaper to throw them away. But yea. I own a milling machine myself and a lathe welder etc. So what do i know. I just love this kind of mantality But for safety ofcourse i agree. But did you know there are videos out there of shops like this vid. Making pistons. And propane gas tanks for the eu and us market..
@shilovlifeРік тому
Мастер молодец, в таких условиях отличная работа, но напрасная и не вся. Диагональные масляные каналы в самом вале заварил(эти масляные каналы видны были когда вытачивал втулки для посадки одной половины вала в другую) под углом от шатунного колена в коренной масляный канал идут, который он в конце видео шарошил и точил от своей сварки. Отсюда вопрос: во вкладыш коренной как масло поступать будет? Весь коленвал внутри в масляных каналах, по которым идёт смазка коренных и шатунных вкладышей. Вал в месте, где варил, был немного длиннее (в начале видео когда доставали расстояние между коленами больше в центре, чем на других коренных шейках вала), он же две части вала одну в другую забил из-за стачивания коленвала на 2-3 сантиметра. Красивый, титанический, возможно точный, но напрасный труд.
@mechanic507Рік тому
😮
@AKWoland3 місяці тому
он же отдельной вставкой соединил половины. Тут безотносительно геометрии полно вопросов. Когда обтачивалась сварка, стружка шла "змейкой", это значит, что металл сырой и долго это ходить не будет. На заводе шейки закаливают при помощи ТВЧ. Будь шейка закаленная, стружка шла бы мелкой крошкой, да и не факт, что старые резцы ее взяли бы. Вопросы вызывает и прочность соединения: сварка делает структуру металла неоднородной, возникают внутренние напряжения. Такое варенное колено сломается снова довольно быстро.
@merlexrus2 місяці тому
@@AKWoland там толщина закаленного слоя минимальная, а сам вал и должен быть гибким, что соответствует стружке. Не знаю насколько там полезная или нет работа. Надо смотреть на допуски самого двигателя. Есть такие моторы которые с допуском в десятку будут работать и работать. Маслянные каналы они потом сделают. Так в описании написано.
@merlexrus2 місяці тому
Геометрию он потом правит гидравликой. С чего ты взял что маслянные каналы заварены? Он как раз и выточил так чтобы отверстия на двух половинках совместить.
@karinanur7844Місяць тому
не обращайте внимание, !!!! тут в комментах собрались мастера 99 уровня , таким уродам даже 10 часть этой титанической работы не возможна , я еще не говорю о сборке целого вала !!!!!!!!! @@merlexrus
@paulorangel853Рік тому
Trabalho formidável! Se o fazem, é porque tem experiência e pode ser aplicado! Não fariam a montagem de um motor cujo virabrequim facilmente quebraria! Pelo que entendi, foram aproveitados peças de dois virabrequim!! 👏👏 Parabéns!!
@lynskyrdРік тому
Absolute RESPECT for what I just saw- I'm in awe.
@nathandodge665Рік тому
AMAZING CRAFTSMAN.. what ever he charges, he deserves more! I hope he's told he got almost a million views in 11days.
@RassvetaetРік тому
Мастер золотые руки! Смотрел с удовольствием! Браво!!!
@user-rs1te7jw4eРік тому
Жизнь кипит, даже кишит. Посторонние звуки транспорта, мопедов. Люди заняты делом, приносят пользу. Мне в голову лезут мысли, зачем разрушили СССР, там тоже люди работали.
@RassvetaetРік тому
Время разбрасывать камни и время их собирать. Библия ветхий завет.
@user-jb1hr7xp2uРік тому
У мастера даже рулетка и штангел нету ,зато голова есть .
@wydr2053Рік тому
@@user-rs1te7jw4eА вам кто то мешает работать?
@user-rs1te7jw4eРік тому
@@wydr2053 а вам? У нас теперь одни торгаши, охранники, банкиры, юристы, риелторы, мастера шугаринга и маникюра, ну и ТД.
@user-pc9lv6rt5c8 місяців тому
🖐️Такой труд заслуживает уважения 🤝
@porschewod35507 місяців тому
is it the language of occupiers, rapists and murderers?
@user-sq7xh8lc2b7 місяців тому
@@porschewod3550 No, its not german
@mikhailsabaleta7902Місяць тому
@@porschewod3550английский язык-язык фашистов и оккупантов
@ppapdddar615927 днів тому
@@user-sq7xh8lc2b No, it's not English. There I fix it for'ya
@peterbee883 місяці тому
People like this guy are amazing. There used to be lots of them in UK, but one by one they pass on and nobody replaces them.
@jimakin3541Рік тому
Man knows what he's doing! As good a welding job as I've ever seen.
@Pithead8 місяців тому
I'm suing him for giving me arc-eyes.
@user-zn3gd1zj4hРік тому
Insanely good! I've never seen anything like this before.
@hamfilaliРік тому
Hats off , amazing work with bear minimum tools .not an easy task. Craftsmanship and experience. Very good job ended
@meradu211 місяців тому
Nice work my father-in-law is a old time master at this stuff I’m going to share this video with him Bravo 👍
@wheelitzr2Рік тому
Very very few people can truly understand what dude did here. I am very impressed given what he has available to him. 👏
@DiscoveringSkillsРік тому
Thanks
@thepubliceyeРік тому
I agree he is a very talented scammer, no one could ever tell that that crank was scrap until they put it into an engine. I have seen major weld repair on engine blocks that they even make the weld look just like cast iron so a buyer would not know the block was scrap.
@wheelitzr2Рік тому
@@thepubliceye given the tools he has it's possible for that crankshaft to work, now with that being said I do agree with you and if it broke at that point there has to be a reason it broke and the weld is not as strong so it definitely is a high risk situation for the amount of work put into it.
@thepubliceyeРік тому
@@wheelitzr2 There is no risk for this shop as that crank will be sold on the black market as just NOS or just used in good shape.
@wheelitzr2Рік тому
@@thepubliceye as much as I want not to agree with you I can absolutely see exactly what you said happening. And now why I will never buy a used crankshaft...
@piratlineРік тому
У него таких валов целый сарай. Сразу видно, что ломаются часто. А он их каждый день ремонтирует
@user-bc3ie6sf6xРік тому
Золотое правило опытного мастера... "Хорошо сделал - потерял клиента!"
@svobodnyi4elovek9532 місяці тому
Посмотрим гараж 54 они на жиге так же сварили и даже с минимальным биением. Тест проводили под разными нагрузками и этому колену хоть бы ничего ) так что можешь не переживать все работает и очень долго
@4elovek122Рік тому
Сварка по месту слома... Обработка шеек коленчатого вала напильником и полировка вала наждачной бумагой. Эпик!
@sidorivanoff7578 місяців тому
Это талибы без штангеля с линейкой умеют и веревка бельевая.
@fatmifathy3931Рік тому
كل الاحترام والتقدير لهذا المعلم والصانع. بارك الله في عملك .
@grumpyg9350Рік тому
Pretty dam good. You can tell this guy has done many before, and I’ll bet he wouldn’t be in business if his success rate wasn’t good. A+ for effort.👍👍👏🏻👏🏻
@therealnynetynyne360Рік тому
Yeah I was expecting much worse by all the fake stuff out there this is legit.
@carloslopezibarra6686Рік тому
Pakistanies son geniales,arreglan todo ,con pocos medios tecnologicos hacen maravillas Nos dan una gran lección que con esfuerzo y trabajo todo lo repara,desde Chile un saludo a tan esforzados trabajadores espero algún dia tengan la recompenza por su esfuerzo Hacen mucha falta talleres Pakistanies por esté país
@castelaronlyРік тому
ASI DURAN LAS COSAS AHI NADA
@tentandoumcover8 місяців тому
I am a begginer Machinist, his job is Amazing
@taphhedrof1045Рік тому
What an incredibly brilliant Master Craftsman. Well done. 👍👍👍👍
@kellyswaim8634Рік тому
I ground and welded crankshafts for 43 years and am amazed at this craftmanship. We straightened cranks in the same pressure technique and used similar v-block stands, but always had some kind of hoist! I like his hand-held polishing rig too! It looks like he even makes a nice new radius on both sides of the journal. Years ago, I saw an article about the Kyber region of Pakistan where men were hand building firearms with what appeared to be vises, hack saws and files,(probably some kind of fire too), making functioning guns! All working people should witness this kind of videos to learn from and appreciate!
@pizzimen100Рік тому
Ich arbeite hier in Deutschland an einem sehr modernen Drehautomaten bzw Drehbank und muss sagen besser hätten wir das hier auch nicht machen können. An einer Drehbank wie der gute Mann sie hat würden viele von uns kapitulieren müssen. Das könnte keiner von uns so gut machen. Leider gibt es hier nur noch wegwerfen und neu kaufen, die Arbeitsstunden könnte keiner bezahlen. Mein Respekt und meine Hochachtung für diese Arbeit.👍⭐⭐⭐⭐⭐
@user-uo2zo6uo7y9 місяців тому
Да просто он мастер настоящий 👍
@San.55Рік тому
This professional left me speechless. With that little garage and that tool, it's amazing what He's accomplished. My admiration and respect for this professional, everything done perfectly. Greetings from Germany 🇩🇪
@A_Stereotypical_GuyРік тому
😂
@ancientbriton826211 місяців тому
Great skills, the effectiveness of the repairs may be in doubt, but the skills are excellent 😊
@bigal4116Рік тому
Very skilled machinist. Any one else notice that's not the same crank? Its 2 different cranks made into 1 good one. Both ends he machined where a complete bearing journal that was torched off.
@thinkingenglish1175Рік тому
I was wondering how he got the extra material for the joint. Thanks for clearing that up. I suppose there's a good probability the old crankshaft was bent also.
@MrJCTONEРік тому
Yes - I was wondering how he suddenly had extra material for pushing them together - great work.
@heinzkot360Рік тому
One side has a crack the other a ruff cut 😐
@temp8420Рік тому
I watched it 3 times trying to work out how he fitted extra section before I twigged - I'll check comments next time
@daleabed2145Рік тому
End result.....junk
@user-ep4cm7zh9xРік тому
Долго ждал когда будет шлифовальный станок. Угу, очень забавно, особенно шатунное шлифование😂
@Cepera03Рік тому
А замеры линейкой?У его наверное микрометр в глазу встроен? Стружку голой рукой сметает - это не чита нашим суровым челябинским мужикам!!!😄😆
@egorkorablev189Рік тому
@@Cepera03 У него в глазу встроена координатная сетка с ценой деления один микрон.
@timkraft45836 місяців тому
Simply amazing. Enjoyed jeffadams story to.
@stchan38708 місяців тому
我修了一辈子大车,第一次见到曲轴断了也能烧焊驳回再用,这才是真正的大师,佩服,
@irlanmartinstavares3112Рік тому
Congratulations by your good job, I worked with engine's rebuild for almost all my life, and I never seen welding broken shafts, here in Brasil.
@MaestroaustinРік тому
here in Italy, an advanced country in the motoring field, if I presented myself with a broken crankshaft and asked a mechanical workshop with cutting-edge equipment to repair it, they would tell me if I'm crazy. Probably a job like this will have been rewarded with 50 euros ...... a great craftsman.
@bmjpdx9222Рік тому
"An" advanced country in the motoring field? You make Ferraris there. I would have said *"The"* advanced country. :)
@kde5fan737Рік тому
@@bmjpdx9222 lol, ever drive one or work on them?
@faafetaikolose8950Рік тому
They will probably recommend to buy a new crankshaft.
@heyyou795Рік тому
C'est beau et bien fait mais n'est que beau aucune fiabilité .dans ton pays avancé ils changeront de vilebrequin...
@MS-ig7kuРік тому
Used to be more common the skill and man hours required have mainly ended it.
@oreohogan8 місяців тому
yall do some amazing work with the resources u have awesome awesome
@dmir217 місяців тому
Это мастер с большой буквы! Уважение мастеру!
@moranelculture64917 місяців тому
А у нас в России все выбрасывают потому что никто не хочет браться за такой ремонт. Не выгодно им таким заниматься.
@user-cd9ud4xu1q6 місяців тому
@@moranelculture6491 этот ремонт не то что невыгоден он бессмыслен
@larryclark9150Рік тому
Unbelievable what a fantastic job! This is hard to believe 😮
@lm-usmcРік тому
This guy could make a fortune teaching aspiring machinist this method before moving on to all the high tech machines in use today. Great job!
@erickmoenga1206Рік тому
Car work the same...especially gasoline or disel...he can repair any car
@fredshort8970Рік тому
@@erickmoenga1206 no
@erickmoenga1206Рік тому
@@fredshort8970 every car has crankshaft inless its electric
@felixspilles6737Рік тому
@@erickmoenga1206 This crankshaft is from an old diesel engine. YOU CAN NOT, do this on a modern cars crankshaft it will snap again in under 1 min. The vehicle in India/Pakistan/etc. are from a diffrent area in time. Machines where build to last back then not like the trow away culture we have today sadly :( But people dont want to wait 2 - 3 weeks till that guy has time to fix there crankshaft. The want a new Shaft asap!
@erickmoenga1206Рік тому
@Felix Spilles that's where you're wrong i have a mechanic who does all the time in Africa....most of our cars are pretty modern...but in western countries they don't....i am American i can tell you our mechanic will tell you to buy a new engine because they don't want to fix it
@alfredodobes8465Рік тому
Not knowing it would be impossible, he went and did it. Really incredible.
@ark-mark1Рік тому
That's the key. "Realism" has gone to ridiculous levels and all ancient wisdom is being tossed aside as superstition. Basicly science religion has made it so that while most of the people think something is impossible, it is so and only very strong minded persons can dispell the mass dispell that is all around us. There is in principle no limits what mind can do if you have true belief in accomplishing something. Before Musk you could ask any top rocket scientists and they would tell you it's not possible to make a reusable rocket that can land itself whit its main motors. We could truly do wonders if people would not put each other down all the time, starting from kindergarten.
@DWhite-el4ih8 місяців тому
It wasn’t impossible. He also does this for a living. See all the crank shafts in his shop?
@aleksandrsavvin6572Рік тому
Самородки, преспособились, токарь колоссальную работу сделал и варит классно, в таких условиях не каждый сумеет,трудяги!
@user-fh8nx9qt1b7 місяців тому
@@porschewod3550не пизди.
@Shekhetov7 місяців тому
@@porschewod3550 а ты в этом ukposts.info/have/v-deo/kKOKgpmBmomJr6c.html видео с твоего канала на каком языке говоришь? На эльфийском?
@user-ir4yf8ci8e5 місяців тому
@@porschewod3550 And what kind of nerd opened his rotten mouth here?
@vladvoo11674 місяці тому
@@porschewod3550это тебе по телевизору сказали??? Провокатор хренов
@user-pu6ri1ey1o3 місяці тому
@@porschewod3550 idiot?
@VenturiLifeРік тому
Actual use of dial-indicator, believes in precision work. Makes a big difference. I was getting a bit freaked out, with his hand in the crankshaft while it was rotating though.
@LongTran-em6hcРік тому
Yeah, great way to break a few fingers
@rickmossop3733Рік тому
@@LongTran-em6hc I would be surprised if he hasn't broken some toes over the years too. Lifting stuff like that with that footwear.
@trezza181Рік тому
I'm surprised his sleeve hasn't caught on a burr and had his whole body dragged between the crank and the toolpost and shredded and ripped apart into a pile of crushed bone, meat giblets and bloody rags.
@____MC____7 місяців тому
The run out is terrible. That crank is a ticking time bomb.
@lettoreentusiasta93742 місяці тому
@@LongTran-em6hcgreat way to turn your body in an human coil . Not just fingers
@user-tq9tz4gp3gРік тому
Вот это спецы. Всего хорошего им настоящие трудяги.
@user-zc3ty7ur2oРік тому
Это горе спецы, коленвалы не варяться, только просачиваются под ремонтный размер в соответствии с допусками. Сломанный вал это металлолом. Если бы так можно было их сваривать в России давно бы уже делали это. Коленчатый вал изготавливают из ковкого чугуна
@user-rk6en2pp9iРік тому
Кто-то делает из ковкого чугуна, а кто-то стальной...
@user-vt8rv3rn9fРік тому
@@user-zc3ty7ur2o на стружку посмотри (сливная) - какой это чугун?
@viktorberger9409Рік тому
@@user-zc3ty7ur2o Это сталь, сырец. Твердости нет совсем. Ее хоть молотком ровняй, с чугуна уже давно колен не видел. Даже на старых японцах сталь. Вопрос в другом, сколько такое колено проходит? Если не турбодизель, а это скорее от какого-то грузовика колено, то побегает, если с турбиной, ну, дай бог чтобы не перегружали. А вообще там новый надо было ставить, да и наждачкой полировать это такое, там же под вкладыши полировать надо. Ну если это у них ездит, то пусть будет так
@cardboardboification8 місяців тому
guy is a pro !!! sharp bits, excellent welding , good Finnish
@mikewinkelman701510 місяців тому
It's called makeing do with what you have. Hats off to the machinist.
@joeladr2038Рік тому
Bonjour ces personnes qui réparent comme je l'ai déjà dit sont vraiment très très fort accompagné de personnes comme eux tu débute la traversée du désert avec un vélo de l'autre côté tu te retrouves avec un 4x4 qui fonctionne je dis cela pour simplement dire à quel point je les admire je suis abasourdi par leur maîtrise dû travail qu'ils font punaise que je l'ai admirent
@gerasimospetratos13Рік тому
Ένα μεγάλο μπράβο για την προσπάθεια που γίνεται είστε όλοι άξιοι συνχαρητηρίων
@user-kr3ef6jh5cРік тому
Большой палец бывает между ног 😂
@anupkainth378610 місяців тому
Stin India Kai Pakistan parxu polus eny Migalo Mastro gia etsi duleyes xopis na pai sxulio...
@mrt71527 місяців тому
This is the first time when I watch these types of sketchy repairs that they clocked it out. I would actually like to see the sequel where the crank go’s into the engine.
@jmorrison446017 місяців тому
I bet a Osha inspector is having a stroke right now 😂😂
@paulone-off7286Рік тому
This some skill to be admired, good work sir. You would never know that crank was broken in two. Awesome. Respect to people like this. In most country's this would have been scrapped, but not in this machine shop.
@user-ut4cy9pb9jРік тому
Дю
@siclucealucksРік тому
no you will ...it does look good but it does not mean it runs good. and diesel engine make easily 5000rpm's ...
@N8-TРік тому
I mean, I wouldn't really want a welded crank in my machine, but damn... man does good work. Especially with what he has.
@SwiffMeisterРік тому
The alternative in that region is probably that your truck will never run again and you won't make money. With that in mind you would not have a choice but to install a welded crankshaft.
@N8-TРік тому
@@SwiffMeister that's kinda what I'm getting at, I get why they do it and this guy probably does about the best that can be done
@truffleshufflРік тому
i'd imagine they pop it in an oven and temper it. not perfect maybe but I doubt it will be the next thing to go on the car he's putting it in..
@felixspilles6737Рік тому
God old machines worked like that New machines are not supossed to be able to repair from others then the original manufacurer (OEM)
@SwiffMeisterРік тому
@@truffleshuffl I don't think so, that would make the process more expensive. It is probably cheaper to replace it again if the engine breaks down after the next 700.000km.
@lafbanasmohamedfr85507 місяців тому
معلم وحرفي بمعنة الكلمة وبدون منازع 🇲🇦👍👍👍👍👍🇲🇦
@tocarules7 місяців тому
Love how he lined up the journals with that bent wire.
@izzyryder49693 місяці тому
curoius why he didn't just use the indicator he had. Would be more precise and faster.
@user-ub4lv3qw9pРік тому
Молодец!!! Теперь можно смело отправлять это чудо в пункт приёмки металлолома.
@user-ub7wt6nm3wРік тому
С такой поломкой изначально надо было сдать на металл и не терять времени
@user-ib5gm7zh6lРік тому
@@user-ub7wt6nm3w да нет он ещё проездиет!)
@user-ub7wt6nm3wРік тому
@@user-ib5gm7zh6l до ворот гаража доедет. При первой нагрузке снова станет 2 вала
@user-kq6rz4tl3kРік тому
Думаю эти меры не от хорошей жизни
@user-ub4lv3qw9pРік тому
@@user-kq6rz4tl3k Хорошо жить это колено уже НИКОГДА НЕ БУДЕТ, да и долго тоже!!!😂
@thalloneРік тому
I have watched so many of these style videos and I love them. Bless this man for actually using a dial indicator to get everyting straight and true!
@DiscoveringSkillsРік тому
Thanks 🙏
@felixspilles6737Рік тому
i did missed the radial run-out testers when clamping it in the layth. Espacily when u have a 4 clamp system and not a 3 clamp system.
@matthewinman56718 місяців тому
Great job man! I appreciate you!
@solly2158 місяців тому
Some of the finest quality welding I have ever seen. May be should replace the carpet slippers with steel toecaps.
@ElNino50Рік тому
Awesome work, master. Even those who work on fully automatic machines could envy your skill. respect 👍👍👍
@benlubbers4943Рік тому
I work on CNC machines and endorse this statement. Mad skillz
@semuel4591Рік тому
Это же ненадолго . Так доехать только куда потихоньку без груза. Но за мастерство респект.
@uktamruziboev5674Рік тому
Мой отец делал раньше. Сезон отрабатывали движки!
@semuel4591Рік тому
@@uktamruziboev5674 Нормально. Умельцы тож всегда у нас ещё были.
@justmrpandme10 місяців тому
The pink "measuring twine" is classic. I made crankshafts for stock cars decades ago. Brings back old memories.
@griffith500tvr8 місяців тому
How strong is such a weld do you think?
@alexsulaev4045Місяць тому
Смотришь этот сюжет и проникаешься огромным уважение к первобытным мастерам ,высочайшей квалификации.Вспоминается своя юность,история нашей страны.ПТУ для хулиганов,вечерние школы,заочное и вечернее обучение .Первая зарплата ,которую ты до копейки отдал Маме.honor and respect for people of labor.
@pudnbugРік тому
Broken crankshaft? No problem! At We Are Being Crankshafts, you can be up and running within hours! And without that nasty expense for a new crankshaft! Eye protection? We are spitting upon your eye protection! I especially liked the cig during part of the fix. Seriously, I could really identify with this process, because I machined and ground a six-cylinder crankshaft on a cheap lathe (although it was a much smaller crankshaft) Kudos to the chef! Beautiful welding!
@mrmyorky5634Рік тому
When I started work 55 years ago almost every machine man had either a 'Woodbine' a 'Roll Up' or a 'Pipe' in his mouth when the auto feed was engaged.
@user-we6fd5tk8vРік тому
Сложную работу делаете. Удачи вам, братья.
@servik7716Рік тому
Каким это боком они тебе братья!?
@renatoquirino399811 місяців тому
Parabens pelo trabalho. Vocês dão o exemplo do que é ser profissional na profissão mesmo com tão pouco recurso para trabalhar. Simplismente magicos show 🙋🏻👏👏👏👏👍🇧🇷🇧🇷🇧🇷🇧🇷🇧🇷
@donaldbaker69614 місяці тому
Wow absolute true craftsman wow awesome 😎 👍
@alexandermarken7639Рік тому
always a pleasure to watch a master craftsman in action. He knows what he is doing and does it with half the resources of what I would expect and with great care to the end result.
@corenerigby5036Рік тому
Nice work right there. It looks like he had a donor crank to use to make the repair though. The original broken crank was broke right at the face of the counterweight and the ones he used for the repair both had stubs to machine down to make the fit the correct length. You can also see the torch tracks in the end of the crank pieces where he cut them, that is why they are so hard when he starts the original facing cut..
@UR_HRРік тому
thanks for explaining that.... I couldn't work out how the crank was not shorter after he had prepared the faces for the join.
@AJ........Рік тому
I'd like to see if that crank holds up under use, or if it breaks where the weld is
@buckmurdock2500Рік тому
yes, in all his videos, he always uses another crank to repair the broken one.
@phoneusandfroboof829Рік тому
im no engine man but if you have multiple broken cranks like i assume this magic man does couldnt you frankenstien the cranks together?
@dzideknowak843Рік тому
@@AJ........ Pęknie w miejscu spawania. Takie naprawy to więcej minusów niż plusów. Pozdrawiam
@JF-xq6fr8 місяців тому
Geez, amazing run out achieved during setup... SKILL!
@time2kickarseРік тому
👍top machinist and precise.
@bmjpdx9222Рік тому
As someone wrote in Road & Track magazine many decades ago, it's great watching a professional at work. (Writer was probably Henry N. Manney III .)
@user-mu3ek1iu5hРік тому
Они не на коленвалах зарабатывают а на видео🤣
@robharding53453 місяці тому
Respect ! these guys are amazing !
@franklogrim85107 місяців тому
amazing work!
@billarroo1Рік тому
Always wondered how they get both pieces timed together, and get the welded journal straight and if it will last ? Those machinists are trained well. When parts are expensive and labor is cheap, you fix it !! Great Job. Thanks
@stephenbloom2545Рік тому
He just put it back together at the break, u can usually get it pretty close most the time
@backyardbasherРік тому
It wont last long, the weld is softer than the steel the crank is made from so will wear quicker.
@stephenbloom2545Рік тому
@@backyardbasher yes, but I’m sure it lasted long enough to get a replacement in the field.
@zackraiden5875Рік тому
@@backyardbasher See how many crankshafts he has in the background? I can guarantee you, he wouldn't have so many customers if they popped so easily, in a Low RPM diesel truck motor this should be fine.
@mercedesvan-doors34Рік тому
This guy can make welds with an old stick welder better than some tig welders I have seen. The skills shown here very impressive a true artisan.
@rodrigomacielsantos-wg4svРік тому
Fffffcc
@rodrigomacielsantos-wg4svРік тому
Sss
@WhiskeyGulf71Рік тому
Tig & arc welding are completely different types of welding for very different applications, also his welder didn’t look very old.
@mercedesvan-doors34Рік тому
@@WhiskeyGulf71 I mean the finished weld is so even and neat it looks better than some tig welds, I am well aware of the difference in arc and the other types of weld. Also that amp stud welder he's using is at least 30 years old, the curved shape sort of gives it away. Any I've seen since the 90's have square enclosures.
@WhiskeyGulf71Рік тому
@@mercedesvan-doors34 It’s what arc welds look like if the correct amps are used with the correct grade of fresh rods, moisture is the biggest problem with arc welding rods. His welder is made in his region, it’s a basic design that has fixed outputs but i would say, judging by how clean the terminals & housing were that it is very new.
@cameronlilly48146 місяців тому
Beautiful repair; while it will never be new, it will definitely run another day. I can only dream of such skill.
@evandrohoffmann99947 місяців тому
Essa foi a primeira solda de qualidade que vejo desses homens que usam técnicas rudimentares
@HLife719Рік тому
Really great seeing this obviously very skilled and experienced craftsman/technician performing his work. The two crankshaft pieces he is working on don’t seem to be the ones removed from the engine at the beginning of the video. The crankshaft breakage was at an angle. During processing, the craftsman is turning down one one the crankshaft pieces at the breakage area and hollowing out its center (female). He then turns down the other crankshaft piece at its breakage area and leaves a stub at its center (male), to be inserted into the first crankshaft piece. Now the two joined crankshaft pieces together are shorter in length than the original crankshaft by the length of the aforementioned stub. Or has the craftsman made both crankshaft pieces “female” and joined them by a common pin? If so, that important step was not shown in the video. Or did I miss something? Thanks for making the effort of filming, editing and posting these very satisfying videos!
@whakatu4life285Рік тому
Looking at how many cranks were in the shop they may well have been the ends from two different shafts with a common inherent fault of breaking in the same place
@almazshar8601Рік тому
Это куски от разных(но аналогичных) коленвалов, похоже. Один кусок отрезан от другого коленвала с запасом на обработку, я думаю.
@Yaroslav_TselovanskyiРік тому
I think they're two parts from different crankshafts
@ranat5526Рік тому
@17.06 the joint is welded.
@bee1r1Рік тому
The joining process is way more interesting - they just hammer (!) one half into other - without any measures for rotation angles, oil channels adjustments etc... It looks like totally garbage work just for video