'Zero Tolerance Machining' with the Wire EDM - Part 1 | US Digital

  Переглядів 75,798,425

US Digital

US Digital

2 роки тому

Part II now available here: • 'Zero Tolerance Machin...
Our machine shop can cut metal so precisely using our wire EDM that two parts fit together with virtually no gap between. Learn more about how the process works in this quick video. #machining #manufacturing

КОМЕНТАРІ: 272
@USDigital
@USDigital 2 роки тому
We just wanted to clarify for those who may be wondering, the cube in the video is not a product we produce for sale or sample. It was only used as a quick demonstration of the wire EDM system capabilities that we use to produce our in-house plastic injection molds.
@lilman227
@lilman227 2 роки тому
Soo... Yall are gonna start selling them, right? I bought an expensive cube of tungsten as a desk toy. This puzzle piece cube is right up my alley.
@drive2160
@drive2160 2 роки тому
Lol you gave people that impulse thirst
@zerodamonsta942
@zerodamonsta942 2 роки тому
Please make it a product
@phuckyoutube5927
@phuckyoutube5927 2 роки тому
Build it and they will come
@ericmoore9007
@ericmoore9007 2 роки тому
So how much?? Lol
@Trialinyx
@Trialinyx 2 роки тому
That airtight pop was 🤌
@Pravin-ko1tu
@Pravin-ko1tu 2 роки тому
If you start selling those cubes, it could be a million dollar business… like fidget spinners but instead call it cube sliders
@ferrumignis
@ferrumignis 2 роки тому
They'd be very expensive.
@lilman227
@lilman227 2 роки тому
@@ferrumignis I'd still buy it between $150-500 depending on how close to payday it is
@ArthursHD
@ArthursHD 2 роки тому
@@lilman227 People and their values :) Wouldn't give more than 20€ for a metal block like that.
@lilman227
@lilman227 2 роки тому
@@ArthursHD I can totally respect that. I’m the type of guy that considers gold and diamonds worthless when not used for electrical or mechanical purpose, but something like that puzzle cube is very captivating to me.
@T3KNIX03
@T3KNIX03 2 роки тому
And many lawsuits because people are stupid
@KilledKenny01
@KilledKenny01 2 роки тому
I learned this as an apprentice in Germany 20 years ago. Erode machine or Wire Cutting it’s called over there. Extremely precise
@sebaschan-uwu
@sebaschan-uwu 2 роки тому
Precision German engineering......
@bumbledouche3323
@bumbledouche3323 2 роки тому
This must be how Autobots hide their seams in vehicle mode.
@95justhim
@95justhim 2 роки тому
Me over here thinking about all the tiny wire splinters you could get stuck in your hand from the chopped up wire
@slowsti0535
@slowsti0535 2 роки тому
I WANT THAT CUBE
@hillbillyhicks8102
@hillbillyhicks8102 2 роки тому
It's pretty impressive how that cube is made. That one that demonstrate how air tight they are is cool that they can manufacture it to such tight tolerances.
@brucehanson6280
@brucehanson6280 2 роки тому
Ngl if you guys ever did produce them I'd pay for one reasonably priced but just guessing the cost to run that beast would definitely make em expensive
@riflehitta-4157
@riflehitta-4157 2 роки тому
im not spending no more than $15 shipping included
@kenjohnson5382
@kenjohnson5382 2 роки тому
At my last shop I think it was 200 an hr to run a edm for quoting
@duckmeat4674
@duckmeat4674 2 роки тому
@@riflehitta-4157 spoken like someone who only buys stuff from china, instead of buying from their own country
@psycostickkillerz
@psycostickkillerz 2 роки тому
Without an edm machine our cnc shop would be nowhere. Things are a lifesaver for precision form tools
@gerrylundergaard60
@gerrylundergaard60 2 роки тому
It’s important to understand the time this process takes. Good machines cost well over $250K. So it is rarely used for production.
@ThePerpetualStudent
@ThePerpetualStudent 2 роки тому
We had three of them. All of the ID of our pharmaceutical dies were cut this way. They are used everywhere for production.
@gerrylundergaard60
@gerrylundergaard60 2 роки тому
@@ThePerpetualStudent Please study DFM. Yes WEDM & REDM are used to produce tools for mass production. But the process is too slow to spit out components for consumer use.
@willgg9096
@willgg9096 2 роки тому
It’s still pretty cool
@saturnmedia1
@saturnmedia1 2 роки тому
My old tool and mold shop had 5+ of them. There is also electrode EDM. :)
@gerrylundergaard60
@gerrylundergaard60 2 роки тому
@@saturnmedia1 correct. This is aka as “RAM EDM where the electrode is made from graphite or copper alloy electrode. Common practice for over a century now.
@DutchClawz
@DutchClawz 2 роки тому
I would 100% buy that cube.
@mattlacerte5811
@mattlacerte5811 Рік тому
My Dad did this for decades. Master mold maker. Reminds me of bringing my Dad dinner at work on the night shift in the early 90s. Thank you for posting. 😊
@AsifTown
@AsifTown 2 роки тому
That popping noise made me 😩
@gpat986
@gpat986 2 роки тому
Finally an answer on how those damn Egyptians cut everything so precisely.
@bercor4948
@bercor4948 Рік тому
Some company trying to explain how they work and create precise cuts and everybody here wants to buy these cubes.
@T3KNIX03
@T3KNIX03 2 роки тому
I like both Electrical Discharge Machining AND Electronic Dance Music 😎😂
@Stark81766
@Stark81766 2 роки тому
It's amazing how precise that machine is.
@olliefoxx7165
@olliefoxx7165 2 роки тому
Please give your company a shout-out. Are there any specific videos we can watch of them making products? Like a "How it's made"?
@alfreddoncarlo9004
@alfreddoncarlo9004 2 роки тому
Should have made some of those for sale. Looks cool
@timothythompson4144
@timothythompson4144 2 роки тому
That's a bad ass machine, and the comments everyone is talking about the cube.
@calebmalvini6367
@calebmalvini6367 2 роки тому
When the guy had a handful of tiny wire pieces without a glove on 😰😰 So many potential wire splinters!!
@airgliderz
@airgliderz 2 роки тому
Sell them, sell them, there is a market, obviously.
@boofmcgee1
@boofmcgee1 2 роки тому
I would buy those for sure
@L3TH4L1TY
@L3TH4L1TY 2 роки тому
Pretty sure this narrator taught us how a plumbus is made
@jakedyer2674
@jakedyer2674 2 роки тому
Okay I really want some me off these little blocks! Very satisfying
@kookitee971
@kookitee971 2 роки тому
Remember those monoliths from a few years ago? I think I found the aliens who made it.
@InsaneFlying
@InsaneFlying 2 роки тому
Thats so cool! I NEED ONE!
@kevinward
@kevinward 2 роки тому
Got one of these at work. Super cool stuff
@buwy6124
@buwy6124 2 роки тому
Where can I get one of these airtight molds
@thesonofdarkness936
@thesonofdarkness936 2 роки тому
Same
@Salah.Ad-Din
@Salah.Ad-Din 2 роки тому
Sussy baka 😱🤬😤🤬🤯
@USDigital
@USDigital 2 роки тому
Hey Eli, Thanks for the question. We just wanted to clarify with you and others who may be wondering, the cube in the video is not a product we produce for sale or sample. It was only used as a quick demonstration of the wire EDM system capabilities that we use to produce our in-house plastic injection molds.
@floppademon1506
@floppademon1506 2 роки тому
@@USDigital Understandable, have a great day
@wardragon670
@wardragon670 2 роки тому
[Dark Mode Bruhify] lmfaooo
@sebaschan-uwu
@sebaschan-uwu 2 роки тому
If only my pc case had tolerances that thin
@ninguern7693
@ninguern7693 2 роки тому
Just wondering, how the cuts in the center of the second block are made?
@Fightre_Flighte
@Fightre_Flighte 2 роки тому
You can see the glint off the cut going in to make the shape. Same cut for inbound and outbound.
@chevler6761
@chevler6761 2 роки тому
Wire EDM
@ytuser4562
@ytuser4562 2 роки тому
That’s awesome I love zero tolerance stuff
@booxwee3804
@booxwee3804 2 роки тому
Oh my I want one of those cubes
@skylosfoxtrot2350
@skylosfoxtrot2350 2 роки тому
Meanwhile, TY Chinese short shows someone with a hammer and has multiple hash tag saying "advance technology"
@shinigami1315
@shinigami1315 2 роки тому
Make these you'll make millions. I want one!
@larrylamb3480
@larrylamb3480 2 роки тому
Amazing technology !
@landscapingspecialist
@landscapingspecialist 2 роки тому
Mind blowing!
@staszyslaw
@staszyslaw 2 роки тому
Best moment in this video is pulling out that circle part.. THAT SOUND BRO 😂
@transgrl
@transgrl 2 роки тому
MAKE IT A PRODUCT, I WANT PUZZLE PIECE CUBE 😈
@TbagZ
@TbagZ 2 роки тому
I want one now. Take my money 💰 🤑 💸
@Black.cat._
@Black.cat._ 2 роки тому
That's super cool!
@Eli-rw2eu
@Eli-rw2eu 2 роки тому
I wish I could save this in my favourites
@jaidenfletcher2866
@jaidenfletcher2866 2 роки тому
I want one of those cubes
@wiwbssjh8233
@wiwbssjh8233 2 роки тому
How does it put holes in things? Or is it only able to sculpt metals
@kf3432
@kf3432 2 роки тому
Lol we have one at work and we’re trying to figure out 😂💀💀
@TheoIsLight
@TheoIsLight 2 роки тому
What would this cost? id really like to have one.
@MrJayheller
@MrJayheller 2 роки тому
Wired couple of these recently pretty cool stuff
@HashiriyaSquadron
@HashiriyaSquadron 2 роки тому
This is ultra cool.
@parallelalpha
@parallelalpha 2 роки тому
This is awesome
@max_eley
@max_eley 2 роки тому
Good stuff, I love wedm
@reee_4067
@reee_4067 2 роки тому
How do you cut irregular shapes and curves with the wire edm?
@timothybayliss6680
@timothybayliss6680 2 роки тому
Wire edm has to cut on a strait line between two points. You can do simple curves like a cylinder but complex curves like a sphere arent its thing. If you need a complex shape in automated production i think you need a 4 or 5 axis.
@CherishlovesGod
@CherishlovesGod 2 роки тому
this is really cool you should have more likes !
@SEKTORMYNE
@SEKTORMYNE Рік тому
As a Field Engineer, the camera in the deionized water, made me cringe.
@tommullenix2990
@tommullenix2990 2 роки тому
Amazing! Not sure it qualifies as zero tolerance. Probably extremely close and I bet that little cube of metal now cost 5 or 600 bucks, if not more. Cant do this on typical mills or lathes
@Nah_Bohdi
@Nah_Bohdi 2 роки тому
Very cool.
@juni2097
@juni2097 2 роки тому
Fantastic
@cinimatics
@cinimatics 2 роки тому
Wow. That's pretty cool.
@jantabs12
@jantabs12 2 роки тому
We need this for engine blocks hahahahaha
@carlosgonzalez5167
@carlosgonzalez5167 2 роки тому
And yet the Egyptians did the same thing with giant rocks, how?
@thereasoninlifeisthatthere5326
@thereasoninlifeisthatthere5326 2 роки тому
🤣
@olliefoxx7165
@olliefoxx7165 2 роки тому
The Egyptian engineers were the best in the world for a thousand years plus (there were other competitors). How'd like like to be the guy that created structures that lasted 4000 year?
@goat9295
@goat9295 2 роки тому
The Egyptians survived for thousands of years. They are likely more intelligent than we are, but we’ll never know because someone burned down the library of Alexandria.
@jeepmanxj
@jeepmanxj 2 роки тому
@@goat9295 no. Also, they did no such thing.
@loganthesaint
@loganthesaint 2 роки тому
@@jeepmanxj yes Egyptians were around for a long time... yes Egyptians knew a hell of a lot more about engineering than us currently. We cannot replicate what they did. So that means they knew something we don’t. Smarter than us? Probably not, human brain has remained largely unchanged up until recently. Maybe use a little more power next time.
@isaks3243
@isaks3243 2 роки тому
Well, it doesn't really melt away the matereal. Electric Discharge Machining gets so hot at the electric arc location that it Litterally vapourises the matereal
@iamAwesomo1994
@iamAwesomo1994 2 роки тому
edm is so cool
@davidjamerson2777
@davidjamerson2777 2 роки тому
Ok but are going to just ignore the fact that this person was holding TINY WIRE FILIMENTS in their BARE HANDS?! I cannot BEGIN to explain how bad an idea that is!
@Spiralsadness
@Spiralsadness 2 роки тому
How do you deal with galvanization is that why you use de-ionized water?
@guggi7208
@guggi7208 2 роки тому
Damm thats cool👌
@simonrobert4017
@simonrobert4017 2 роки тому
I used to work in a edm company
@islandboy1534
@islandboy1534 2 роки тому
Amazing
@ThePorkchop123
@ThePorkchop123 2 роки тому
How much is a puzzle cube?
@bumbaclot813
@bumbaclot813 2 роки тому
That is so cool
@No16EfrenTheGreat
@No16EfrenTheGreat 2 роки тому
That's awesome
@FayK8888
@FayK8888 2 роки тому
Please start selling the cube puzzle. 🙏
@2008WolswagenPassat
@2008WolswagenPassat 2 роки тому
whats this matchine called it sounds ..... interesting
@coltendixon2416
@coltendixon2416 2 роки тому
I want that puzzle block
@bosshugo7401
@bosshugo7401 2 роки тому
Want one
@DamianAI9
@DamianAI9 2 роки тому
cool vid
@xux5085
@xux5085 2 роки тому
Are those cubes for sale?
@Lu-cho
@Lu-cho 2 роки тому
Dammmmmnnnnm... I was ready to ask "HOW MUCH FOR THE CUBE" Looks nice and I want one. Next video: *"We made CUBES FOR SALE"* why not? Or how much cost your machine? Right?
@thatshort1
@thatshort1 2 роки тому
Like an apple box.
@wholetthadogsoutt9189
@wholetthadogsoutt9189 2 роки тому
Idc how is made point to where i can buy one
@flatbedtrucker
@flatbedtrucker 2 роки тому
You should sell these!!! Hint Hint
@richardalfaro4933
@richardalfaro4933 2 роки тому
Now .. see I can do the same thing with my hands .. and some playdough
@ronstine9039
@ronstine9039 2 роки тому
Would this work on granite?
@timothybayliss6680
@timothybayliss6680 2 роки тому
I dont think so. Has to be an electrically conductive material.
@melody3741
@melody3741 2 роки тому
Hey could I order some of the chopped wires for bluing small parts for heat conduction?
@fletchro789
@fletchro789 2 роки тому
Those chopped wires are dangerous! Like grass clippings, but needles!
@georgejackson4790
@georgejackson4790 2 роки тому
I could get you some from work😳
@melody3741
@melody3741 2 роки тому
@@fletchro789 believe me I know lol, like fiberglass but scarier. I would be extremely careful and surround the area with plastic as to not spill any. But the benefits of really good heat transfer really outweighs the downsides for my situation
@melody3741
@melody3741 2 роки тому
@@georgejackson4790 would you really? I would love to get some if so.
@Black_Daniels679
@Black_Daniels679 2 роки тому
Want that cube
@DarkMatterX1
@DarkMatterX1 2 роки тому
_Styropyro files suit_
@Coastal_Cruzer
@Coastal_Cruzer 2 роки тому
So basically underwater precision gouging?
@frogmanpipes9561
@frogmanpipes9561 2 роки тому
What are the tolerances?
@finnleyhaggett3768
@finnleyhaggett3768 2 роки тому
I have zero experience behind machining equipment but I’d say like 3,000 of an inch? Som like that
@frogmanpipes9561
@frogmanpipes9561 2 роки тому
@@finnleyhaggett3768 Im pretty sure +- .005 is industry standard
@danyal4720
@danyal4720 2 роки тому
I dont want to know how much this Maschiene cost
@victorkalbskopf
@victorkalbskopf 2 роки тому
Hello, I am very interested in receiving a sample of that jigsaw cube. I'm obviously willing to pay you for the sample. Thanks in advance
@thesweetestjerk8905
@thesweetestjerk8905 2 роки тому
CNC can get down to 0.001
@pacmanxm
@pacmanxm 2 роки тому
Just out of curiosity, what would happen if you just used tap water? Sorry if it’s a stupid question…
@Croissinate
@Croissinate 2 роки тому
Tap water is too conductive, so it would short the circuit and the electrified wire would no longer serve its purpose.
@pacmanxm
@pacmanxm 2 роки тому
@@Croissinate Thank you for taking the time to respond :) I hope you have a great day!
@AB-tb9fb
@AB-tb9fb 2 роки тому
NOICE
@alexlutz2221
@alexlutz2221 2 роки тому
That's not zero tolerance there's no such thing. A wire edm like this typically can hold a tolerance of about .0002 inches if used by an operator that knows what they are doing with the programming and setup.
@Metaljacket420
@Metaljacket420 2 роки тому
In vacuum of space these would weld together into solid blocks. I wonder if it'd work in a vacuum chamber.
@ytuser4562
@ytuser4562 2 роки тому
I WANT IT
@MilkCrate801
@MilkCrate801 2 роки тому
Did you say.. EDM? B)
@uncrownedoak7777
@uncrownedoak7777 2 роки тому
Brass splinters are horrible. That last frame makes me crimge.
@LincolnLagger
@LincolnLagger 2 роки тому
That didn't explain it
@chevler6761
@chevler6761 2 роки тому
EDM
@JboneApocolypz
@JboneApocolypz 2 роки тому
And where do I buy one???
How these impossibly thin cuts are made
9:37
Steve Mould
Переглядів 11 млн
These ₜᵢₙᵧ LEDs go into a lot of our products
0:28
US Digital
Переглядів 9 тис.
ROQ'n with Bobby G: The Bobby G Show -- ROQ'n the STAMPINATOR
4:38
SECRET Process Of MACHINING FLAWLESS Parts
6:34
TITANS of CNC MACHINING
Переглядів 1 млн
20 Mechanical Principles combined in a Useless Lego Machine
7:21
Brick Experiment Channel
Переглядів 41 млн
How We Made A Wire EDM Machine At Home
18:46
Action BOX
Переглядів 787 тис.
How  to put molybdenum wire in Wire Cut machine
6:33
Solution Of Machine
Переглядів 10 тис.
Is Jade Hard Enough to Machine Metal?
8:23
TITANS of CNC MACHINING
Переглядів 954 тис.
HYDRAULIC PRESS VS TITANIUM BOLTS
8:45
Crazy Hydraulic Press
Переглядів 7 млн
I built an EDM machine
9:23
𝕄𝕠𝕣𝕝𝕠𝕔𝕜
Переглядів 1,1 млн
I Machined a 50 Million Dollar Part
5:44
TITANS of CNC MACHINING
Переглядів 1,2 млн
NOTHING PHONE 2A - НЕОБЫЧЕН ВО ВСЕМ!
30:39
DimaViper
Переглядів 52 тис.
All New Atlas | Boston Dynamics
0:40
Boston Dynamics
Переглядів 5 млн
Result of the portable iPhone electrical machine #hacks
1:01
KevKevKiwi
Переглядів 4,8 млн
Я Создал Новый Айфон!
0:59
FLV
Переглядів 646 тис.