Brushless DC Speed Controller

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Hyperspace Pirate

Hyperspace Pirate

2 роки тому

In this video I'm going to show how i built a brushless DC (BLDC) ESC (electronic speed controller) based on an Atmega328P microcontroller. This ESC was a prototype for a much larger one that I'll be using to drive the 1500-watt motors on my submarine. The video also explains the theory behind how a brushless DC motor works, and some troubleshooting tips that you may find helpful if you build one of these yourself.
The code i used for the first test can be found here:
simple-circuit.com/arduino-br...
I later modified it to add a reverse function and adjusted the startup sequence settings to get a smoother start to my motors.
A guide on using the Atmega328P microcontroller by itself (without the arduino board) can be found here:
www.arduino.cc/en/Tutorial/Bu...
Hardware used:
MOSFETs: IRLZ44
Flyback Diodes: MUR120G
MOSFET Drivers: IR2101
5V Linear Regulator: LM7805
MOSFET Driver supply regulator: LM317
The motor used in the first part of this video is a very old brushless motor i used to fly on a drone, and I'm not sure what the part number is or if it's still in production.
The submarine motors are Turnigy SK3 6374-192 kV brushless motors. I've replaced their ball bearings with bronze sleeves, and coated the rotor and stator with enamel to protect against saltwater.
Arduino Code:
drive.google.com/file/d/1R6RO...

КОМЕНТАРІ: 244
@HyperspacePirate
@HyperspacePirate 2 роки тому
I've updated the description with a link to the arduino code
@jstro-hobbytech
@jstro-hobbytech Рік тому
without checking the source it reeks of the electronoobs guy. he's the king of the 328p haha
@user-id5uk7qc2t
@user-id5uk7qc2t Рік тому
@@jstro-hobbytech 😊
@raoumer3682
@raoumer3682 11 місяців тому
Can you plz given me the circuit diagram or garbal file
@vladimirsamas3097
@vladimirsamas3097 8 місяців тому
when will be the video about the bigger ESC
@winnaingnaing3023
@winnaingnaing3023 6 місяців тому
​@@jstro-hobbytech@@a
@AradijePresveti
@AradijePresveti Рік тому
You know you're in for a treat when the video starts with the words "My submarine...".
@jstro-hobbytech
@jstro-hobbytech Рік тому
I died hahaha
@camronmaccourt
@camronmaccourt Рік тому
Exactly...
@franukito
@franukito Рік тому
My submarine-themed bathroom is relaxing to see while taking a dump.
@brandon.4451
@brandon.4451 11 місяців тому
My exact thoughts lol
@m3chanist
@m3chanist 10 місяців тому
Haha EXACTLY. A rare combination of words you hear spoken indeed.
@garymucher4082
@garymucher4082 Рік тому
As with any experimental project, you start from the basics, and when you get it kind'a working, you add other options to fine tune exactly what you really want. Amazing how large such circuits end up being. Been there done that so many times... Thumbs Up!
@victoryfirst2878
@victoryfirst2878 Рік тому
I have to tip my hat off to you Sir. This video really refreshes my knowledge of electronics with all the buzz and straight information on the subject matter. I am looking forward to check out your other videos to bring my knowledge of electrical stuff to on par. Job well done Sir too. Have yourself a Merry Christmas and A Happy New Years fella. Hope great things for us both in the New Year.
@thomasbattye-smith4473
@thomasbattye-smith4473 5 місяців тому
I just wanted to say thanks for sharing your project, It provided inspiration and impetus. I had been putting my own ESC project off for a while. A combination of analysis paralysis and trying to think of all the required features. I decided to go with through hole components (majority) and an arduino after seeing this video. My motor is now up and running. Thanks again.
@MakeTeachRepeat
@MakeTeachRepeat Рік тому
It’s because the brushless controller, like servos don’t just take PWM control, they need an exact pulse timing to initialise. If you use a servo library it’ll solve your issues.
@analoghardwaretops3976
@analoghardwaretops3976 10 місяців тому
They need an exact position of winding wrt magnet position & polarity.. but this is not achievable. with external servo pos. control ..... Here target is stator wdg./ rotor magnet ..ext.servo is for external target/ plant control
@danielfearn6076
@danielfearn6076 7 місяців тому
It's still PWM, just a particular rage of duty cycle. I'm sure this guy was able to figure that out. The problem with RC ESCs is that they are a bit picky about what signals you send them to start up. Some won't recognise a servo "0" or "180" degree, and will instead only accept signals between e.g. 20 and 160 degrees. On startup they often do some sort of input calibration, so once again if you have the wrong signal being sent at that moment it'll mess things up.
@emirhanb7902
@emirhanb7902 10 місяців тому
You are a holy engineer. Whispering to esc and motors and stuff. So inspired by your work as a high school student!
@scotticus66
@scotticus66 Рік тому
Wow well done and thanks for sharing the code. be careful out there the ocean has this way of destroying everything that sied it looks like you know what you are doing! having been on a submarine With The RCN and noting that they spend a lot of time in dry dock and almost never sail I have a lot of respect for what you are attempting.
@anomaly9233
@anomaly9233 11 місяців тому
I found my way here from the cryocooler videos, and YOU HAVE A SUBMARINE! This channel is amazing.
@rafa_br34
@rafa_br34 Рік тому
Holy shit, you did something most UKpostsrs failed badly to do without even needing external comparators.
@MarcelNKemet
@MarcelNKemet 5 днів тому
When you know your stuff you able to explain it even to babies. Great video.
@berver4880
@berver4880 Рік тому
You are the king!👑I didn't know you can use motor's coil for position sensing.
@martinversnjak5503
@martinversnjak5503 Рік тому
Yeahh me too!
@Gersberms
@Gersberms Місяць тому
This is so interesting and impressive! I finally really understand exactly why 3 phase motors have 6 wires, how all these coils relate to only 3 phases, and how the number of magnets are related to the number of coils per phase. When you were talking about needing a hall effect sensor, I realized you could deactivate one phase and measure voltage on that phase - but then you mentioned using the inactive phase because there's always one that's not driven. Super clever. There are only two things I may have missed or you didn't address them: the waveform (PWM, simulated sine, or simply square - which is what you're doing), and the other is timing: the ATmega328 does not have reliable timing because of its factory default interrupts. I believe people can get much faster execution and much more reliable timing by programming them in assembly. This probably doesn't matter since you're relying on an interrupt for your timing anyway - so the measurement from the motor is your clock in a way.
@TheMechatronicEngineer
@TheMechatronicEngineer 8 місяців тому
Cool project and great video.
@anibalvilelarj
@anibalvilelarj Рік тому
Congratulations! Your video is the best tutorial about the ESC for BLDC motors. Finally, I could understand how does work the BLDC with back EMF control. Thank you, a lot. The Arduino code is very optimized for speed, otherwise it would not usefull for this kind of motor control. Your hardware considerations about the use of the Atmega328's internal analog comparator was great, as well as the Interrupt. Did you finished the PCB design? Do you think or plan to sell or share it? I would like to get it. Did you test your maximum speed acquired, at despite for your purpose you don't need very high speed, I think.
@3deeguy
@3deeguy Рік тому
I was encouraged to see that you used a dual trace scope. I wanted to build my own esc but my motors are delta wound and I couldn't figure out how to detect the zero crossing point with my dual trace scope. I think I'll buy a wye motor and compare a phase with the neutral point as you did.
@jonibeYT
@jonibeYT Рік тому
When running the motor there will always be one phase that is inactive during each step, thats the same for y and delta. Since the inactive coil will move along the permanentmagnets there will be a voltage induced, which can be measured. The point youre looking for is the moment when this induced voltage changes its sign (crosses zero).
@3deeguy
@3deeguy Рік тому
@@jonibeYT _"...thats the same for y and delta."_ I started thinking about that. It makes perfect sense. With the delta motor only one coil is energized at a time. I'm going to run some tests with that in mind. I'm just a hobbyist. The problem for me is I have three hobbies, electronics, programming and animation. If I run into a wall, sometimes I will switch to a different hobby and stay zoned in for months at a time. As a result I lose focus on my other hobbies.
@guillaumef2293
@guillaumef2293 Місяць тому
Super, c'est très intéressant ces explications,et c'est très sympa de voir le cheminement pour en arriver au produit fini.!
@mobinmortazavi83
@mobinmortazavi83 3 місяці тому
Great video , your voice was super clear , thanks
@slashghero
@slashghero Рік тому
Love your channel.. great content!! 👌
@antronx7
@antronx7 Рік тому
Now add PWM, current limiting and smooth start and you got a usable brushless motor controller. Probably better to move to STM32 micro with many needed hardware peripherals already built in.
@gmplascencia
@gmplascencia Рік тому
Great Job!! Thank you for Sharing!
@Jayang5540
@Jayang5540 2 роки тому
Very good video. It deserves more views
@altabanff
@altabanff Рік тому
good explanation, thanks
@svenyoda1309
@svenyoda1309 Рік тому
Great job, keep up the good work!!! Greetings Sven
@robsonrbj2907
@robsonrbj2907 9 місяців тому
congratulations great video!!
@mevluthanmillidere3755
@mevluthanmillidere3755 2 роки тому
congratulations bro...
@hamesparde9888
@hamesparde9888 Рік тому
This is pretty cool. It's a lot simpler then I would have thought it would be. I mean the feedback stuff is a bit complicated. But it was simple before that 😂
@conorstewart2214
@conorstewart2214 Рік тому
It is good as a homemade esc but it is nothing compared to commercial escs, like blheli32 escs, they have a lot more functions, like low voltage cut off, stuff to help with starting large motors, braking, configurable acceleration rates an using PWM to emulate a sine wave, just to name a few of the advanced functions.
@mitchellquinn
@mitchellquinn 9 місяців тому
Some nice work there! I'm curious about (more than) one thing ... how did you diagnose that the voltage spike was resetting the AT-mega?
@joshuavincent7884
@joshuavincent7884 Рік тому
nice to see a demo using back EMF instead of an encoder
@thesebi
@thesebi Рік тому
Very informative video 👍 How did you modify the BLDCs for saltwater?
@notheoryplease
@notheoryplease 4 місяці тому
This was amazing!!!
@bill123f2
@bill123f2 Рік тому
If you want to handle huge voltage you can run the esc at 5volt and the it triger the MOSFETs with the cooler that are connected to the huge voltage
@sabinbaral4132
@sabinbaral4132 2 роки тому
Subscribed sir very good content thanks!
@Bianchi77
@Bianchi77 11 місяців тому
Nice info, thanks :)
@ninetailscosmicfox5585
@ninetailscosmicfox5585 10 місяців тому
I'm looking to make my own mixed signal ESC for some DIY quadcopters and I want to use analog computing for the inner control loop. The idea is that sensors provide analog signals while the computer can control it either through sequential logic or a DAC. After computation the net output is fed into a voltage controlled oscillator running an endless loop shift resister which selects the BJT/FETs needed. The idea is that all of this takes place at the rotor so that each rotor has it's own inner control loop with mixed signal state mechanics.
@jeffro.
@jeffro. 9 місяців тому
Sounds complicated. I guess the idea is you WANT complicated!
@ninetailscosmicfox5585
@ninetailscosmicfox5585 9 місяців тому
Well the tradeofff is simplicity for better inner loop response latency.
@ninetailscosmicfox5585
@ninetailscosmicfox5585 9 місяців тому
Great now I’ve started my day thinking about detecting runaway effects and oscillatory feedback
@Dipplers
@Dipplers 22 дні тому
If you made this as a product, I would definitely buy it
@dfunited1
@dfunited1 Рік тому
This really planted an idea in my head. Could the Atmega and logic be replaced with another BLDC motor used as an input. Hand crank (or pedals in my head) drives a motor to a set of MOSFET drivers to the output motor. Keep the whole thing AC. Manual Speed Controller?
@nistax2880
@nistax2880 Рік тому
Bro is the next micro reps
@powerbuoy
@powerbuoy 9 місяців тому
Very nice!
@Zaheerahmad-ff5cr
@Zaheerahmad-ff5cr Рік тому
Nice video
@murraymadness4674
@murraymadness4674 Рік тому
Well done video, concise. But what is interesting to me is you are putting that motor in the water like that? Or did I miss your cover on them? Why wouldn't you have motor inside and shaft to outside. Cooling them with the water?? Any particulates that gets inside can jam the rotor.
@maheshpatel2005
@maheshpatel2005 Рік тому
Nice one
@BenjaminMarshallScienceMan
@BenjaminMarshallScienceMan 2 роки тому
You say that a "Y" configuration produces more torque, but the more appropriate thing to say is that it produces more torque at a given current. Assuming each phase is 1 ohm and we're powering the motor with 10V, at zero RPM the "Y" configuration will draw a maximum of 6.66A, while the delta will draw a maximum of 20A. At these respective currents though, the "Y" motor produces %66 of the torque of the Delta motor while only drawing %33 as much current. My example and numbers assume that the all three half-bridges are either 'pushing' or 'pulling' at all times instead of only two at a time like yours, but the numbers are similar either way. If we leave one half bridge turned off, at zero RPM the Delta draws 10A, and the "Y" draws 5A but produces the same torque as the Delta. Due to the increased inductance per phase of the "Y" type though, it will have a higher impedence at a given RPM, so you were right in saying that Delta is faster. The way I prefer to think about it is that "Y" configurations are good when current is the limiting factor, and Delta configurations are good when voltage is the limiting factor. Fantastic video though! I love your channel. EDIT: I see you're using the IR2101. I was designing an ESC with those aswell, but I recently discovered the IRS2184. Just like the IR2101 it supports bootstrapping, but it also lets you switch from HIGH to LOW with a single input pin, and has a built in 400ns dead-time so your high side and low side MOSFETs dont transconduct. It also has a turn-off pin so that you can easily throttle your motor with a PWM signal generated by your Arduino.
@jeffro.
@jeffro. 9 місяців тому
I want my OWN submarine! Can i use yours sometime? Hmmm? This looks like much fun! I can't dive any more due to eustachian tube spasms in one ear, so this looks like next best thing. Maybe better! Def better. 👍 👌
@mobrxsergemring7406
@mobrxsergemring7406 Рік тому
NICE MAN !!!!
@WalidIssaPlusE
@WalidIssaPlusE Рік тому
Super great. can you provide also the motor 3D printed frame ?
@denilpt6792
@denilpt6792 2 роки тому
Great broo
@abdillidab2993
@abdillidab2993 10 місяців тому
Correct me if I am wrong but the feedback lines are connected to the Y point of the motor windings.Therefore, D7, c2 and c3 see exactly the same input.
@aSpyIntheHaus
@aSpyIntheHaus Рік тому
I still have the scars across my fingers 3 years after breaking the golden rule of "No Props in the shop" and having a unbalanced motor break free of its mount and bite me. I'd highly recommend considering it. :)
@pragatmudra8372
@pragatmudra8372 Рік тому
Thx buddy is all I can say
@tohidrezazadeh795
@tohidrezazadeh795 9 місяців тому
hi, very nice.thanks
@tvishmaychoudhary69
@tvishmaychoudhary69 2 роки тому
Soon you will be recognised
@justacoffeemakerjr.9813
@justacoffeemakerjr.9813 2 роки тому
yes thanks.. if it's a free source atmega328 bike controller for everyone, well the part, pcb and code awaited
@Drxxx
@Drxxx Рік тому
super channel!
@Dancopymus
@Dancopymus 9 місяців тому
Greetings Hyperspace Pirate. First of all thank you for sharing your project. I have three questions: 1) This circuit of yours for brushless motors, is it necessary to give a push to the motor to start it, like many circuits given on the internet? 2) It serves for HD and CD ROM motors with 3 and 4 wires? 3) Can Arduino Nano be used? Thanks a lot.
@kayakMike1000
@kayakMike1000 Рік тому
I wonder if we could make the raspi Pico mcu run the pattern described in the programmable gpio "bit banger" peripheral thingy.
@denilpt6792
@denilpt6792 2 роки тому
Iam having some douts bro Is it possible to upgrade 30a esc to much higher ampere by. Addiing parallel mosfets. (Same voltage range) What are the issiues of this idea
@amaurif8777
@amaurif8777 Рік тому
Good video..bom
@aniruddhagaikwad7010
@aniruddhagaikwad7010 Рік тому
Is it necessary to turn off motor supply before changing direction? If so how exactly have you switched off the motor?
@emresanalacak9844
@emresanalacak9844 Рік тому
First of all, congratulations, how many amps can it deliver continuously?
@sylaswojciechowski2584
@sylaswojciechowski2584 6 місяців тому
Hi, how did you determine the resistance values of the new back emf voltage divide resistors?
@Stm-or9py
@Stm-or9py 2 роки тому
hello my friend. Can you share the final version of the circuit diagram and software? I'm thinking of using it in electric car control. I don't want to buy ready made motor driver. :)
@kamuranpeker132
@kamuranpeker132 2 роки тому
I tried to make a similar circuit, but I could not get the result I wanted from the IR2101. I'm in trouble with the seventh pin. Even if I apply PWM to the Hin input with the second pin, it produces a constant 7 volt output (seventh pin Ho), which causes the mosfet on the H side to remain open all the time. Do you think the diode is causing this situation?
@HyperspacePirate
@HyperspacePirate 2 роки тому
Can you email me a picture / schematic of how you wired your circuit?
@arhaankhann8738
@arhaankhann8738 4 місяці тому
The MOST IMPORTANT Question. Can you please let me know how did you wire slide switch for reverse forward function? Your Answer wii be Appreciated 👍 👍
@JoaoNascimentoBrito
@JoaoNascimentoBrito Рік тому
Hi, what software do you use to design the project?
@R.B_B
@R.B_B Рік тому
Two questions. How do you need to modify the motors for run in salt water? And can we scale this ESC to support 250 Amp. I need one for high speed boat
@user-ue9ps1hy4u
@user-ue9ps1hy4u Рік тому
is this controller can be operated in 12kw brushless motor? i mean if we change a little parts. and also are we have to change some circuit to operate a 12kw bldc motor?
@ZayMeisters
@ZayMeisters Рік тому
Would you be able to slowly turn BLDC motors with an ESC like this?
@hamzahansari6900
@hamzahansari6900 Рік тому
I do understand a major part of this but not all and not properly (I'm currently in 2nd year of my electrical engineering) Can you guide me as to what will I have to do if I wanted it to work with 48v and around 150amps. Also, can you upload the circuit diagram too. It'll be very helpful.
@jeffro.
@jeffro. 9 місяців тому
Wow. I understand every bit of it, I've designed my own circuits to do all kinds of stuff... but I've never had ANY engineering classes. Not one. I'm completely self taught, I just figured it out, by reasoning though it. Where i learned? By reading data books published by the IC manufacturers, of course. You'll find a treasure trove of great info in there! Everyone should do it, if you want to learn. Some of the best ones are "App notes," AKA application notes. Those have theory, explanations, reasoning (strategies, etc), everything you'd want. You can usually download them for free.
@efraimyusufdurmaz6963
@efraimyusufdurmaz6963 11 місяців тому
Hello. Shouldn't the Vs (6.) pin of the IR2101 be connected to the junction point of the high side and low side mosfets? for bootstrap.
@satori_mountian_station
@satori_mountian_station 9 місяців тому
Hello, Im doing a regen braking project and Im wondering how compatible your regular ESC is with that kind of thing?
@TRB4571
@TRB4571 Рік тому
Your mike is very noisy witch is sad because your content is very good.
@petermines3575
@petermines3575 Рік тому
Cool.
@taufiknurohmanafiko5377
@taufiknurohmanafiko5377 8 місяців тому
can it be used for inverter refrigerator compressors, please answer
@pootispiker2866
@pootispiker2866 5 місяців тому
Absolutely not. Get a standard replacement part.
@ahmedabdellatif2720
@ahmedabdellatif2720 Рік тому
Can you share the final code with the option of the reverse switch?
@aadaminecrafter
@aadaminecrafter Рік тому
4:13 WOW!
@hanifwistijulitama440
@hanifwistijulitama440 Рік тому
how do i get the right 'i' value for starting the motor??, if i use the value of i=5000 the motor doesn't spin
@lochankuttappa1978
@lochankuttappa1978 9 днів тому
Can I please know what would be the process in case my motor had hall effect sensors.
@lucgauthier3201
@lucgauthier3201 Рік тому
Do you have an web site to provide all the details to build this controler?
@robertobryk4989
@robertobryk4989 Місяць тому
The feedback signal lines on the full diagram are connected to the wrong ends of the windings.
@mahershhab3824
@mahershhab3824 Рік тому
We want the same explanation, but I have to run a larger motor, 320 volts DC
@mustaphaben2921
@mustaphaben2921 8 місяців тому
any 400A opensource ESC
@loquesea5429
@loquesea5429 7 місяців тому
it can work with a 36v motor at 12 amps?
@pootispiker2866
@pootispiker2866 5 місяців тому
No, he said the maximum design voltage was 28
@Bbqchcichenman
@Bbqchcichenman Рік тому
Did you try vesc at all? Also the video has a fair amount of white noise in the background, jus so you know
@salmanusman9869
@salmanusman9869 Рік тому
Nice motor sound, but b4 you go to Atlantic ossion try enter your code and fine the active of pin7(PD7) of your circuit !!!?
@denilpt6792
@denilpt6792 Рік тому
Bro please build the final esc
@mkr32
@mkr32 Рік тому
Thanks do you have any videos bldc esc with sensors
@analoghardwaretops3976
@analoghardwaretops3976 10 місяців тому
Motorola/ OnSemi has MC 33033 & 33035 available in different packages.. available since 1980's..besides other manufacturers.. (Unitriode) now taken by T.I. also have their own.
@lukaspfitscher8737
@lukaspfitscher8737 2 роки тому
What about B-G431B-ESC1? 😉programmable, small, up to 6s and even current sensing
@HyperspacePirate
@HyperspacePirate 2 роки тому
I wasn't aware of that. Looks like an interesting option but I'm not sure if it will meet my amperage needs
@tebbink
@tebbink Рік тому
How to get a 310V voltage out to be applied to a 3 phase bldc motor with these specifications?
@HyperspacePirate
@HyperspacePirate Рік тому
Probably gonna need MOSFETs with a higher V_DS and change the feedback resistor divider values. In reality if you're gonna use that kind of voltage you're better off switching to a hall-sensor equipped ESC, which this is not
@davidpanetta5492
@davidpanetta5492 Рік тому
Have you tried a toroidal prop on the sub?
@TopDedCenter
@TopDedCenter 8 місяців тому
ADHD Powers Activate! Time to switch back to this project. lol
@swedensy
@swedensy 3 місяці тому
All water circulation pumps in EU use similar circuit. Pumps like Wilo. I need driver board pcb. I can't find any information on those pump corcuits
@vkrishankumar3380
@vkrishankumar3380 Рік тому
Can I use atmega8A ic instant of atmega328?
@PAK_MARINE
@PAK_MARINE Рік тому
Hi how are you Sir I neend circuit digram programming for 1000 watt bldc motor Can u helped me
@mahershhab3824
@mahershhab3824 Рік тому
شكرا . نريد نشغل متور كهذا ولكن 220 فولط
@solomonzx3319
@solomonzx3319 2 роки тому
can you share the schematics
@hocvan9802
@hocvan9802 9 місяців тому
Can you tell me what I don't understand at 7:17 minutes? What is the purpose of the three resistors connected to the ground?
@surajitbera2094
@surajitbera2094 2 роки тому
you are not connect to every IC ir2101 pin no 6 with Phase A, B, C respectively. Is it correct ?
@HyperspacePirate
@HyperspacePirate 2 роки тому
Yeah, sorry, that's an error in my schematic. V_s on each IR2101 is connected to the respective phase its driving
@bvanderveen
@bvanderveen 4 місяці тому
@@HyperspacePirate Was puzzling over this one a bit (V_s connection to driven phase missing in the schematic), glad a scrolled through and saw this comment. Thanks for this video, I am finally getting my feet wet with MOSFETs and drivers thanks in no small part to this. Cheers!
@lucgauthier3201
@lucgauthier3201 Рік тому
Forget it I found it !
@motovor4un
@motovor4un Рік тому
Hello! Say please, what is parallel double power resistors? 5:54 Thanks.
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