DIY 50km/h Electric Bike Using 1000W Mid Drive Kit

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Donny Terek

Donny Terek

День тому

✅ Bafang BBS02B Mid drive kit (48V 750W) - bit.ly/3PcrQbT / geni.us/VQFF2
👉 Battery mounts (custom made) - ebay.us/rZDkR5
✅ Creality 3D printer - geni.us/IuLA579
In this video I am converting a full suspension mountain bike into a powerful E-bike with a large 967Wh battery combined with the Bafang BBS02 mid drive motor kit, capable of just over 1000W of peak power, 120Nm of torque and up to 100km (62 miles) of range. Great fun, high speeds of over 50km/h (31mph) and reliable parts by Bafang. The battery is mounted to the frame without drilling - using 3D printed supports that hold the battery in place after more than 200km with no issues.
✅ 18650 cells (84 pcs) - bit.ly/49Hi49W
Cheaper, lower quality alternatives :
► bit.ly/3TnWxxd
► bit.ly/3V5fHZW
► bit.ly/3V2um8h
► bit.ly/4c1XYbV
Assembled battery pack (52V):
► geni.us/QWUCl
► bit.ly/3v0rePD
► bit.ly/3Z64pEb
► bit.ly/3v2F7Ng
► bit.ly/3IwUrog
Parts (AliExpress / Amzn):
Battery case (52V) - bit.ly/3Ir7gR7 / geni.us/AfzVa
14S Li-Ion Smart BMS (40A) - bit.ly/3V7EDzR / geni.us/FADU2
58.8V 3A charger (GX16) - bit.ly/3V8JwZE / geni.us/d4z52
18650 Insulation rings - bit.ly/3TnIhEG / geni.us/rUjb
Pure nickel strip (10m 0.1X8mm) - bit.ly/3Yfq24A / geni.us/eGhsS2
Kapton tape - bit.ly/3VOhzUj / geni.us/VOVm
Double sided tape - bit.ly/3USGyVk / geni.us/rHuB9C
Thermal conductive glue - bit.ly/3hbSUKD / geni.us/H4TpXBv
Silicone cable (12AWG) - bit.ly/3FDNL7p / geni.us/FwGA
GX16 charging port - bit.ly/3iTxPVF / geni.us/TxAjoe
XT90 connector - bit.ly/3V7FOPN / geni.us/kCeL
JST connector - bit.ly/3VNOWXz / geni.us/BVDujrc
M5 T-nuts - bit.ly/3Hrayo3 / geni.us/UAIjGxz
M5 12mm bolts - bit.ly/3WcfK3z / geni.us/WBflBf
LED headlight - bit.ly/3FRFD3r / geni.us/PCxfGQ
LED brake light - bit.ly/3heUriZ / geni.us/1DAK1T5
Hydraulic brakes - ebay.us/wdhCwz / geni.us/rTaYuqw
Gear shift sensor - bit.ly/4c3JB6X / geni.us/Y4VuOmA
Programming cable - bit.ly/4a04oq1 / geni.us/Uczl
203mm brake disc - bit.ly/3VMcZpD / geni.us/lcuFc
Disc brake adapters - bit.ly/3uGTdjC / geni.us/AjAKGwG
Handlebars - bit.ly/49J6jQg / geni.us/ltlS
Kickstand - bit.ly/3Br9i0r / geni.us/B0Lff
Grips - bit.ly/3FkB3ca / geni.us/FUMO9
Cable wrap - bit.ly/3C8bHxD / geni.us/CxYqocL
Cable strap - bit.ly/3W6Qj3d / geni.us/ZSdPF
Tools:
TS101 soldering iron - bit.ly/3HUzrI9 / geni.us/owyDm5G
Spot welder - bit.ly/4c3dlAW / geni.us/AKJpvo
Multimeter - bit.ly/3vS2aKG / geni.us/UmrhyYk
Wire stripper - bit.ly/3T1pVrO / geni.us/6ep
Bike repair tools - bit.ly/4a4jIC4 / geni.us/80zf
Step drill bits - bit.ly/3Pe3fU6 / geni.us/xYRx7J
Heat gun - bit.ly/3SyxaYX / geni.us/spT5M
Bike repair stand - bit.ly/3v1ftZ8 / geni.us/LzOB11
Socket tool set - bit.ly/3IqOFEL / geni.us/peCCa
Cordless drill - bit.ly/4bZg5PN / geni.us/A5AZi
Helping hand - bit.ly/3B9mIgt / geni.us/Yyqyte
0:00 Intro
0:39 Battery build
17:34 Bike disassembly
20:36 Fork service
27:43 Mid drive kit
28:51 3D printer
33:57 Battery mount
36:41 Assembling the parts
51:50 Finished e-bike
52:21 Test ride

КОМЕНТАРІ: 576
@user-zx1ln7sy4u
@user-zx1ln7sy4u Рік тому
in my opinion this video is one of the best I have seen. The battery build was very clear and straight forward. I built a ebike last year out of my 2014 Devinci with 29 in wheels . A jack model, I put high end commuter tires and a 1000 watt bafang with a48 volt 17.5 ah battery. It bench tested at 99.3 km/h and road tested at my max. so far at 74.3 km/h. that was flat out as hard as i could petal for about two min. lol. 46 tooth on the front. I have about 1300 km on it so far, gone through a chain , two tires, a cassette, and a set of brakes, yes I have pounded this this , but very pleased with the bafang kit. I am craving more power as become more accustomed to the bike . I rarely drive anymore and very inspired by my fellow ebike do it yourselfers. Thanks for your lesson on how to build a battery, I learned alot.
@DonnyTerek
@DonnyTerek Рік тому
Wow, thank you so much! Truly means a lot to me. Will have to try the BBSHD myself, hopefully this summer. Were you able to pedal at all above 50 km/h? 74 km/h top speed sounds scary haha. The Bafang really is a nice kit to use.
@user-zx1ln7sy4u
@user-zx1ln7sy4u Рік тому
Yes, I am able to pedal at,around, and over 50 km. As one can imagine, you have to be careful in traffic of course, it's the other you got to watch lol. But because I live a little ways out of town I'm able to get onto secondary roads with less traffic and higher speed limits, and that's where this thousand-watt really shines
@michey7822
@michey7822 Рік тому
No words, yet so clear! Congratulations for a job well done!
@DonnyTerek
@DonnyTerek Рік тому
Thank you! Kindly appreciated.
@kerllyson2292
@kerllyson2292 Рік тому
@@DonnyTerek quanto é
@daveslater9141
@daveslater9141 2 місяці тому
Absolutely brilliant job, best video showcasing how to do a good job I've seen in a very long while, I will most definitely be recommending your UKposts site to as many people as possible, thank you for a great 54 minutes of something actually worth watching. ❤
@J0nny61
@J0nny61 Рік тому
Wow, proper battery mounting solution as that is always the weakest link when mounting a big battery to a tubular aluminium frame. Very nicely engineered, respect.
@DonnyTerek
@DonnyTerek Рік тому
Thank you! Didn't want to drill this nice looking bike so these mounts work really well to hold the battery in place.
@johncooper6894
@johncooper6894 Рік тому
Beautiful build! First class work all the way through.
@DonnyTerek
@DonnyTerek Рік тому
Thank you! Much appreciated.
@MikeE-Bike
@MikeE-Bike Рік тому
Perfect build ...thats the level of ebike building i aspire to get to
@DonnyTerek
@DonnyTerek Рік тому
Thank you!
@dp4racing
@dp4racing Рік тому
Outstanding video! Great camera positioning & lighting & very high build quality! Many thanks!
@DonnyTerek
@DonnyTerek Рік тому
Thank you so much! Kindly appreciated.
@50kArchipelagos
@50kArchipelagos 5 місяців тому
Man, thats a lot. Now I have a greater appreciation for their expense. And, that's just the assembly aspect, now think about all the manufacturing - from the mines to the smelters and, whew! Fantastic, fantastic video.
@DonnyTerek
@DonnyTerek 3 місяці тому
Thank you kindly! Mean a lot to me.
@Davelightuptheworld
@Davelightuptheworld Рік тому
purer Genuss dein Video 🤩😍 Ich fahre seit 4 Jahren mit 2,7kWh-14Kg DIY 14s11p Akku 21700er hinten drauf und jährlich 13.000km 😅 aber Front Directdrive Motor und neuerdings Sinuswelle Controller ...ein absoluter Traum diese komplette Ruhe aber trotzdem Drehmoment ohne Ende ☺
@therealscoobydoo
@therealscoobydoo 9 місяців тому
Excellent combination of bike, mechanical and electrical skills.
@DonnyTerek
@DonnyTerek 9 місяців тому
Thank you!
@cantsleep4231
@cantsleep4231 Рік тому
Wow that was amazing.. alot of knowledge needed to build a battery from start to finish
@DonnyTerek
@DonnyTerek Рік тому
Thank you so much!
@joalpuzo4448
@joalpuzo4448 5 місяців тому
You are a genius in presentation and engineering skills. Thanks a lot for your work.
@DonnyTerek
@DonnyTerek 3 місяці тому
Thank you kindly!
@MrSupersidewinder
@MrSupersidewinder Рік тому
Great build... And it's quiet like an e-bike SHOULD BE...👍🤪
@DonnyTerek
@DonnyTerek Рік тому
Thanks!
@gekkozzz
@gekkozzz 9 місяців тому
Great video, you give me another reason to transform my cheab bike in an e-bike; a big hug from Rome(Italy) in this hot day of sunday!
@DonnyTerek
@DonnyTerek 9 місяців тому
Thank you so much! Glad to see I may have inspired you!
@benpenuliar3852
@benpenuliar3852 7 місяців тому
Nice! Clean installation and custom build.
@DonnyTerek
@DonnyTerek 7 місяців тому
Much appreciated, thanks!
@andrewgrace4410
@andrewgrace4410 Рік тому
Amazing engineering and great craftsmanship.
@DonnyTerek
@DonnyTerek Рік тому
Thank you! Much appreciated.
@DorkyThorpy
@DorkyThorpy 4 місяці тому
Well done mate. Very thorough job on that spot welding.
@DonnyTerek
@DonnyTerek 3 місяці тому
Thank you! Kindly appreciated.
@planetearth9321
@planetearth9321 Рік тому
I can't believe I've watched 54 minutes UKposts video Simply amazing 👍😃
@DonnyTerek
@DonnyTerek Рік тому
Thank you so much! Glad you enjoyed.
@galandris1976
@galandris1976 Рік тому
Flawless! You are so talented.
@DonnyTerek
@DonnyTerek Рік тому
Thank you! Much appreciated.
@jaytua730
@jaytua730 5 місяців тому
Awesome video on battery building. Thanks
@diyathomevn
@diyathomevn 9 місяців тому
Congratulations for a job well done! Great video thanks I'm looking to make my own battery, this is a must, the bike is beautifully done.👍
@DonnyTerek
@DonnyTerek 9 місяців тому
Thank you so much!
@ziblot1235
@ziblot1235 Рік тому
Man you sure do good work. So eat. Such clean sokders and stuff. My compliments, and I am a very critical guy!
@jordancoleman2402
@jordancoleman2402 Рік тому
Not very critical of grammar 👍🤣😉 sorry couldn't help myself
@cwitham69
@cwitham69 Рік тому
@@jordancoleman2402 HaHaHa, thinking the same thing dude! (prob just typo's on a cell phone)
@DonnyTerek
@DonnyTerek Рік тому
Thank you so much! Means a lot to me.
@srenhjer8733
@srenhjer8733 Рік тому
Amazing! Well Done!
@jpboz2627
@jpboz2627 Рік тому
That is the ultimate 2 wheel transport. Cheapest to run. Easy to maintain and will go everywhere that a car or pedestrian can go.
@michaelsigismonde7958
@michaelsigismonde7958 Рік тому
A great machine! Even if your battery runs out of juice, you are still left with the ultimate ride--the Shimano pedal transmission, which needs absolutely no electricity and no gasoline to bring the rider home.
@DonnyTerek
@DonnyTerek Рік тому
It really is! I definitely agree.
@sokol5805
@sokol5805 Рік тому
Damn you really have a lot of patience to round up all those batteries. Up voted for the effort.
@DonnyTerek
@DonnyTerek Рік тому
Thanks!
@goshell
@goshell 10 місяців тому
VERY CLEAN INSTALLATION! KUDOS!
@DonnyTerek
@DonnyTerek 9 місяців тому
Kindly appreciated, thanks!
@armandofermill5768
@armandofermill5768 Рік тому
It’s so complicated,only GENIUS like you who can do what you did..
@DonnyTerek
@DonnyTerek Рік тому
It is actually not complicated at all if you don't build the battery yourself.
@ralphpearson5420
@ralphpearson5420 9 місяців тому
You Sir are a BAD ASS. Thank you
@DonnyTerek
@DonnyTerek 9 місяців тому
Thanks!
@adeharris4457
@adeharris4457 Рік тому
Great video thanks I'm looking at making my own battery this is essential viewing 👍
@DonnyTerek
@DonnyTerek Рік тому
Thank you! Much appreciated.
@randyterrell2261
@randyterrell2261 Рік тому
Am impressed!
@tomwojcik9342
@tomwojcik9342 Рік тому
Very nice engineering... Congrats! As a motorcyclist, I would not recommend positioning the lights side by side as this creates an illusion of being far-away-car to oncoming traffic . Question: I noticed the 6x14 array battery has independent cable routings (balance wires) giving you 3.57V to 50.0V : How does that work? I would assume that this is designed for battery quality correction (?) Is this working with the controller or the charger? Thanks!
@jmcbike
@jmcbike Рік тому
It works with the BMS. The BMS has to know the voltage of each group of parallel cells so it can keep the cell groups relatively in balance during final charging. As an option, you can have an additional separate balance unit that balances faster but still needs the BMS unit for over and under voltage cut out, over temperature etc. One bad or weak cell group will be detected by the BMS and will shut down the whole battery even if the overall battery voltage is acceptable.
@DonnyTerek
@DonnyTerek Рік тому
Thank you kindly! Since I don't use this e-bike on roads with traffic, I keep these lights pointed quite low to light the road close to me. But I agree that it may look like a car approaching. Yes, the battery has 14 independent cables from each group of cells to monitor the voltage and balance the voltage of the batteries. The BMS (battery management system) board takes care of that, which sits on top of the battery.
@lyoovue5223
@lyoovue5223 Місяць тому
Master work 👍🏼💪🏼💯
@balgka9126
@balgka9126 9 місяців тому
that's so clean
@DonnyTerek
@DonnyTerek 8 місяців тому
Thanks!
@tyalikanky
@tyalikanky 10 місяців тому
Cool. I made quite the same setup, but printed custom box for batteries and controllers and used ready batteries setup.
@DonnyTerek
@DonnyTerek 9 місяців тому
Awesome! Would love to see your setup.
@majmaldcinformation
@majmaldcinformation 2 місяці тому
Very great method shown sir and how to make sweet pack with full detail I got a chance to learn a lot you set up setup in BMSK you have given me a lot of knowledge thanks sir
@glennoc8585
@glennoc8585 Рік тому
Great job! Are you considering larger rotors and perhaps 4 piston calipers just for more pressure on the brakes? Edit...watched to the end and so you did😁
@DonnyTerek
@DonnyTerek Рік тому
Thank you! Yup, unless I find a reason to put 6 piston brakes 😂
@Schubidu666
@Schubidu666 Рік тому
I watched the complette video. Great Work & Video. U inspired me. Greetings from Berlin ✌🏽 have a great day.
@DonnyTerek
@DonnyTerek Рік тому
Thank you so much! Means a lot to me. Greetings kindly accepted.
@fasterbikeseu
@fasterbikeseu Рік тому
Well done!
@nigelstewart4736
@nigelstewart4736 6 місяців тому
Very cool setup! Why all of the redundant battery jumpers? The first one makes a full connection between the lateral straps. Maybe 2 or three for connection security?
@liorgold5303
@liorgold5303 3 місяці тому
Very professional build ❤
@DonnyTerek
@DonnyTerek 3 місяці тому
Thank you!
@anttijumppainen9213
@anttijumppainen9213 9 місяців тому
Thanks, respect!!
@DonnyTerek
@DonnyTerek 9 місяців тому
Thank you!
@mrguppy1016
@mrguppy1016 11 місяців тому
Good job that sht has more cables than my motorcycle 😂 very clean build mate
@DonnyTerek
@DonnyTerek 11 місяців тому
Thanks! 😄
@mrgodzio1750
@mrgodzio1750 7 місяців тому
Hi do you have any problem with engine bending rear wheel to the right side? I have very similar frame in my bike and i want to instal bbshd but i am a little be worried about torque destroing my rear frame and suspenion. What do you think about it?
@paulooliveira8284
@paulooliveira8284 6 місяців тому
Muito trabalho para montar uma bike dessas , apesar de ter ficado muito top.....parabéns ao biker !!
@noe616
@noe616 10 місяців тому
That's a nice build. I'm putting together a 750 watt 52v mid-drive ebike kit on my gravel bike right now. ( July 2023 )
@DonnyTerek
@DonnyTerek 9 місяців тому
Thank you! Would love to see the finished result of your project.
@rodolfobaliga7577
@rodolfobaliga7577 7 місяців тому
I love the way you created the fixing gadget of your battery holder thru 3D printing, hahaha truly amazing of creating tools nowadays. But i'm still sides of doing things thru conventional way though it may takes a long time.😂😂😂. You are an excellent bike mechanic, Nice Bike DIY works bro.
@DonnyTerek
@DonnyTerek 7 місяців тому
Haha, thanks! Still holding the battery to this day!
@rodolfobaliga7577
@rodolfobaliga7577 7 місяців тому
@@DonnyTerek great bro.
@cougar3220
@cougar3220 Рік тому
ABSOLUTELY AWESOME VIDEO!!!!!!!!!!!
@DonnyTerek
@DonnyTerek Рік тому
Thanks!
@Gregorius421
@Gregorius421 6 місяців тому
@37:09 Did you put the thermal paste into the Vastfire lights? The similar Solarstorm X2 comes without paste, bad for heat dissipation...
@whydotufaqoff
@whydotufaqoff Рік тому
Hi thanks for sharing this great build. 😃..Would it be possible to do a short video on the programming part please ? Cheers 👍👍👍
@DonnyTerek
@DonnyTerek Рік тому
Hi, thanks for watching! The programming may sound and look difficult but it is very straightforward. There is plenty of info online, I used the very first link that popped on search: electricbike-blog.com/2015/06/26/a-hackers-guide-to-programming-the-bbs02/
@CODE_KING-6106
@CODE_KING-6106 4 місяці тому
Thank You
@wevved
@wevved Рік тому
Nice motorbike. I'd like something like this for my commute if they were legal in the UK.
@jmans4928
@jmans4928 8 місяців тому
Very good and complete work.
@DonnyTerek
@DonnyTerek 8 місяців тому
Kindly appreciated.
@seig977
@seig977 9 місяців тому
Nice awesome concept bike battery power pack yep
@Mr_Sedoi
@Mr_Sedoi 2 місяці тому
Это лучшее видео на ютуб, которое я видел... Никому я еще этого не писал. Спасибо! Просто снимаю шляпу.🙏
@user-fy6uz4vk5h
@user-fy6uz4vk5h Місяць тому
ЭТО ШЕДЕВР !!! +++ КУЛЬТУРА ПРОИЗВОДСТВА ! СМОТРЕЛ НА ОДНОМ ДЫХАНИИ , НЕ ОТОРВАТЬСЯ!
@ShaunNewsome-mk2zo
@ShaunNewsome-mk2zo 10 місяців тому
Impressive to say the least
@hassant9788
@hassant9788 Рік тому
I estimate this bike completed more than 7000+ USD ! Congrats !
@davidmiller4758
@davidmiller4758 10 місяців тому
I recently ordered a 2k watt front wheel 26inch kit for 300$ and a 13a.h 52 volt battery for another 300$. I put em on a 200$ bmx huffy and it would hit 35mph easily and had plenty range. It made me realize just how accessible transportation has really become now. Before p.e.vs u either rode the bus or has a car or were screwed
@Stuff-i-Like
@Stuff-i-Like 8 місяців тому
2k front wheel, uhm.
@davidmiller4758
@davidmiller4758 8 місяців тому
@@Stuff-i-Like yup a 2000 watt front wheel motor. Cause they are 100 110 mm and I was using a bmx frame which is 110 in the back
@AlteredState1123
@AlteredState1123 9 місяців тому
Respect!
@itekani
@itekani Рік тому
Those 3D printed things for stabilising the battery is a great idea. I run a much smaller (36V 16Ah) battery, and after my bike fell over, it now sits in a strange angle...
@DonnyTerek
@DonnyTerek Рік тому
Thank you! And these mounts do work very well so far. The bike hasn't fallen over yet but after riding more than 300 km over different roads and terrain, it holds just fine without any movement.
@RichardMartin-wk3gy
@RichardMartin-wk3gy Рік тому
I was gonna say now add your 3 in one oil!... But will it ride like a Catalac?... Really fun to watch!...
@Padesca
@Padesca Рік тому
Besides the battery we can learn how to do the suspension maintenance and other great stuff.
@pierrex3226
@pierrex3226 11 місяців тому
Amazing work
@DonnyTerek
@DonnyTerek 11 місяців тому
Thanks!
@sergiorosas2572
@sergiorosas2572 Рік тому
Tu vídeo me inspiró lo voy a intentar gracias
@84Mhmuthos.
@84Mhmuthos. 2 місяці тому
AMAZING!!!!!!
@filipebrito3037
@filipebrito3037 Рік тому
Wonderful work.
@DonnyTerek
@DonnyTerek Рік тому
Thank you!
@DongsunShin
@DongsunShin Рік тому
GOOOOD JOB !!!
@DonnyTerek
@DonnyTerek Рік тому
Thank you!
@allenfromalameda5691
@allenfromalameda5691 10 місяців тому
Thanks for sharing this impressive build video. The video and the bike are very nicely done. I was curious if the hydraulic brakes function well in the cold weather?
@ianmangham4570
@ianmangham4570 10 місяців тому
Yes
@DonnyTerek
@DonnyTerek 9 місяців тому
Hey, sorry for the late reply and thank you for the comment. No issues for the brakes.
@TheHungaryPSB
@TheHungaryPSB 8 місяців тому
Amazing Best video master Man👍
@DonnyTerek
@DonnyTerek 8 місяців тому
Thank you!
@surround1969
@surround1969 Рік тому
Awesome Awesome Awesome Awesome Awesome
@_petar
@_petar 3 місяці тому
I had such bike for 2 months and sold it, it is a beast a daemon that eats your bike driving system if it has any aluminium part, yes it can climb any mountain it is fast but for long term usage especially like in my case driving mainly in city it is an overkill and way to heavy
@debohannan4315
@debohannan4315 20 днів тому
Just saw you put the black bms wire to the battery negative , I thought the blue wire was to the battery negative and black was out put to load . So how did this work out for you ? Always wondered just what would happen if they were reversed .
@hetfeestcartel6769
@hetfeestcartel6769 9 місяців тому
@DonnyTerek Great video! enjoyed watching it! one question which 10 speed casetteratio did u use? 11/25..11/32 etc. Thnx in advace!
@DonnyTerek
@DonnyTerek 9 місяців тому
Thank you a lot! I believe it was 11-36T
@hetfeestcartel6769
@hetfeestcartel6769 9 місяців тому
And... which chainwheel and breakype..
@DonnyTerek
@DonnyTerek 9 місяців тому
@@hetfeestcartel6769 44T front chainring and.. break type? TRP Zurich. 4 pot, hydraulic.
@hetfeestcartel6769
@hetfeestcartel6769 9 місяців тому
Thnx for all the answers, I was very curious about because i am thinking to start building this project with my son
@DonnyTerek
@DonnyTerek 8 місяців тому
@@hetfeestcartel6769 Glad I can help.
@3_E_E_E
@3_E_E_E 11 місяців тому
I wish i could make complete DIY E-bike (LONG RANGE WITH DURABLE BATTERIES) like urs to travel whole world ! Its my dream n after watching ur video all those step by step detail guide i think i can also make one to fulfil my dream ! Thanks buddy 😊 ! PLZ KEEP ON uploading new videos to double up range 🙏 so that we can learn more from u . Stay blessed n stay HAPPY 😊 ❤
@DonnyTerek
@DonnyTerek 11 місяців тому
Thank you! Hope you will consider subscribing so you don't miss out!
@MuhammadTariq-dk1yr
@MuhammadTariq-dk1yr Рік тому
in the map youtravel a big distance. please tell how many kilometer did you travel?
@tkarlmann
@tkarlmann 9 місяців тому
Fantastic bike! Couple of questions: 1) You began with a "Mountain Bike". Would this work starting from a "Hybrid-style" bike? (This seems to be a Bottom-Bracket fit question) 2) Was that a 10 speed rear cog you installed? What kind of rear-hub spacing is required for that? 3) This is the _second_ mid-drive ebike conversion video I've seen that goes into great detail about the Speed Sensor, but _totally_ ignores the SHIFT sensor! Please explain. 4) What does the entire bike cost? 5) Why did you re-build the front fork? 6) I noticed you did not show balancing the batteries. Is this un-necessary for an e-bike? Reply appreciated.
@kevinshort3943
@kevinshort3943 9 місяців тому
Probably work better with a hybrid, due to the spacing around the bottom bracket area. You need a suitable freehub - need to put a wide range cassette on, as you lose all but one chain ring. Not everyone uses a shift sensor. Some people can ride a bike and back off for shifting, or jab the brake insead. The bike looks ancient, with lots of cheap Chinese crap on it, to try and update it. Shop around, prices variry wildly from place to place - try PSWpower It say in the vid - fork service - you are supposed to do that occasionally. The cells would be balanced before assembling into a battery, and it's very long and boring (but not as bad as the battery welding)
@caerba1969
@caerba1969 10 місяців тому
awesome project and great video. interesting to know and maybe is something I could do on my bike.
@DonnyTerek
@DonnyTerek 9 місяців тому
Thank you!
@Oponu-Ayirada
@Oponu-Ayirada 2 місяці тому
Very impressive video. Planning to upgrade my 250w rear hub to 750w mid drive. Pls what’s your your tyre size ? Much love from Glasgow, Scotland
@user-jy9if3qd3z
@user-jy9if3qd3z Рік тому
Congratulations, nice job! Does the BMS disable charging in case of a bad battery or battery cell? If one of the battery cells breaks down while cycling, is it not possible to continue using the bicycle or only with lower performance?
@DonnyTerek
@DonnyTerek Рік тому
Thank you! As much as I know the BMS does not disable charging if one cell goes bad. You can continue using the bicycle (which is not recommended) but the battery capacity will be lower by one cell's.
@jhndijkman
@jhndijkman Рік тому
Nice job.👍
@DonnyTerek
@DonnyTerek Рік тому
Thanks!
@MrhongGogogo
@MrhongGogogo 7 місяців тому
따라할수가 없겠네 ㅠ 전문가나셨네^^
@reddevil01030
@reddevil01030 Рік тому
Impressive 👍
@DonnyTerek
@DonnyTerek Рік тому
Thanks!
@Christian12284
@Christian12284 9 місяців тому
What motor do you prefer to ride with for touring, mid drive or hub drive?
@DonnyTerek
@DonnyTerek 8 місяців тому
For touring I'd probably say hub drive. Has more resistance when cruising but much more comfortable riding due to the lack of gears that need to be shifted when accelerating.
@Christian12284
@Christian12284 8 місяців тому
@@DonnyTerek I commute every day with a bbshd, I find there is so much gear changing aswell. I'm waiting on a hub drive to arrive so I can try it out. Your channel is awesome, i have learned alot. My new build will be super clean thanks to your tutorials 👍 thanks very much!
@DonnyTerek
@DonnyTerek 8 місяців тому
@@Christian12284 I can definitely agree. The benefit of the mid drive is definitely the high torque in the right gear, but it takes a few rides to get used to the gear changing. I compare the mid drive to a hub drive as a manual vs automatic transmission. Your comment is kindly appreciated, thank you!
@RichardMartin-wk3gy
@RichardMartin-wk3gy Рік тому
How did you keep the Printed Battery Brackets square using zip ties?...
@mani-00
@mani-00 Рік тому
he used double sided tape to lock them in place and the zip tie was for the pressure but i doubt the plastic would be durable i would've used metal zip ties
@SternLX
@SternLX Місяць тому
No way... you did the exact same thing I did back in 2020 when I installed a BBSHD. I cut and installed a JST connector on the Headlight wire just like that. GMTA. Mostly because I use a GoPro mount for my headlight and I wanted a simple way to disconnect it up by the head light.
@Voltermort
@Voltermort 11 місяців тому
This is impressive and inspiring! nice work! Question for you, my shift cables run under the bottom bracket of my bike, the mid drive motor will certainly pinch these cables, how do people get around this usually? Thanks!
@DonnyTerek
@DonnyTerek 11 місяців тому
Thank you! Which cables run under your bottom bracket to be precise? Front and rear derailleur cables or only the front?
@Voltermort
@Voltermort 11 місяців тому
No thank you brother, it inspired me. The cables for front and rear derailleur run under the bottom bracket. The front derailleur will be gone. I saw in another video, that they just added a rubber spacer between frame and motor so that the rear derailleur cable can run in between the frame and motor
@DonnyTerek
@DonnyTerek 11 місяців тому
@@Voltermort That's what I thought, a rubber spacer should help. Or re-routing the cables if possible.
@Voltermort
@Voltermort 11 місяців тому
@@DonnyTerek appreciate it. Rubber spacer sounds much easier
@andrekrops61
@andrekrops61 Рік тому
Is it possible to by that battery already done? Where is the bast place to buy a kit like that? Thanks for the video
@DonnyTerek
@DonnyTerek Рік тому
Hi, thank you for watching. I have included a few links of assembled batteries in the video description if you would like to check them out. Links to the kit also included in the description.
@onechampionshiphighlights9833
@onechampionshiphighlights9833 Рік тому
Hi, would like to ask how many amps I can add to my scooter battery, currently running 48v 15ah. my controller is rated 20ah. can I use 48v 45ah on my 20ah controller?
@DonnyTerek
@DonnyTerek Рік тому
Hi, the 'Ah' rating is Amp hours, which shows the capacity of the battery. A controller is rated in amps. So if you use a higher capacity (45Ah instead of 15Ah) battery, leaving the same voltage (48V) you will be fine. The result is higher range.
@RacingSzuper
@RacingSzuper 2 місяці тому
Thanks for really good video, this inspired me and gave me a few more ideas. Can you estimate how far that battery can go if the speed is limited to 25 km/h?
@boka70boka
@boka70boka 2 місяці тому
Piękny 😊 😊
@blacktechhack
@blacktechhack Рік тому
Amazing, you sir remind me of Dexter, Dexter of bikes...
@DonnyTerek
@DonnyTerek Рік тому
Haha, thank you!
@noelmaynardmaynard1007
@noelmaynardmaynard1007 Рік тому
How can i get my hands on one of these incredible machine
@henriksvensson2836
@henriksvensson2836 Рік тому
Hi im a newbie, i just ordered 1000w bafang with 19,2 ah battery, i didnt order a bms board, is that to prevent engine to overheat or whats the point? and disadvantages of not using it? Thanks
@DonnyTerek
@DonnyTerek 11 місяців тому
Hi, sorry for the late reply. You should be all set, since pre-built batteries will have a BMS board installed to monitor the battery voltage.
@juriylit8936
@juriylit8936 9 місяців тому
what chain do you need for this motor? 1/2 "x 3/32"???
@DonnyTerek
@DonnyTerek 9 місяців тому
Regular bicycle chain for the number of speeds on your rear cassette.
@pascalrutgers1557
@pascalrutgers1557 9 місяців тому
🙂 👌One of the best DIY movies ever seen on YT ,, Thank You very Much ,, >> Keep It Up & Take Care...👍🍀
@DonnyTerek
@DonnyTerek 9 місяців тому
Much appreciated, thanks!
@juliored4171
@juliored4171 7 місяців тому
how much po ang ebike nyo sir.
@mad-b264
@mad-b264 4 місяці тому
Go on bro, This is well put together, I got a BBS02, I proper enjoyed putting the motor on my Carrera hellcat lmt edition, lol, I put Zoom hydraulic brakes on it though, The wire brakes are terrible for a Bafang Motor, The hydraulic brakes makes the bike so much better, Safer, lol, I was going to do a battery myself, But after reading about all the fires it put me off it, I am glad though as I live in a block of flats and it not right to risk doing something wrong, I couldn't live with myself lets just say, So I bought one of the Triangle batteries off Amazon, It is actually worth the money as it goes for long time, lol, I still have not run the thing down, Is it better to let the battery go all the way down so to speak, I haven't let the battery go past 50% I think, I haven't had it long though, Great battery I will say the triangle ones, I want to do another E-bike, An enduro it is just money at the moment, Everything is way too expensive here in the UK at the moment, I will do another one one day though, I have had the BBS02 for 2 years now, The Bafang is by far the best DIY motor anyways..... This is a top build bro.... Happy riding............. Peace......
@DonnyTerek
@DonnyTerek 3 місяці тому
Thank you so much bro! Happy riding to you as well!
@mr.xshark4209
@mr.xshark4209 4 місяці тому
Wow!! GJ!!!
@DonnyTerek
@DonnyTerek 3 місяці тому
😄👐
@balloney2175
@balloney2175 10 місяців тому
I love the way you presented how to assemble the battery but got lost near the end in how you connect the wires for the charger and the power.
@DonnyTerek
@DonnyTerek 9 місяців тому
Thank you, it may seem difficult with all the wires dangling around but it is rather simple if you look up 'BMS wiring'.
@Mash3OH3
@Mash3OH3 Рік тому
Yeah well this guys is clearly a professional at assembling that battery.
@DonnyTerek
@DonnyTerek Рік тому
Haha, thanks! Not my first build but I wouldn't call myself a professional yet.
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