Building a Large Format 3D Printer - Part 4: Printing

  Переглядів 787,448

Dr. D-Flo

Dr. D-Flo

День тому

Part 4: Large format printing of chairs, tables, and stools.
Files, Parts, and Info: www.drdflo.com/LF3DP.html
Large Format Printer Playlist: • Large Format 3D Printe...
D-Flo's Amazon Store: www.amazon.com/shop/dr.d-flo
📷 Follow Dr. D-Flo on the Gram: / dr.dflo
Resources:
Venturi Effect: makezine.com/projects/giovann...
Video Description:
Part 4 of the Large Format 3D Printer series dives into printing large complex geometries. From a 18 kg (40 lbs) chair to a step stool with gyroid infill, Dr. D-Flo explores the capabilities of his pellet extruder and massive 4’ x 4’ x 4' build volume. However, these large prints come at a cost, and the amount of material ($$$) and power ($) per print are evaluated in this video.
To keep the hungry extruder fed with pellets, a Venturi vacuum-based pellet conveyance unit is installed to "blow" pellets from a bin to the extruder when needed. This system has worked flawlessly for over 100 hours, but there was one catastrophic failure that had to be overcome (stay tuned until the end to see this blooper).
This video also touches on the mechanical recycling of failed prints, but a future video will go into much more detail on turning plastics destined for the landfill into pellets for the large format printer 3D printer.
Table of Contents:
00:00 - Introduction
00:26 - Tying Up Loose Ends
04:28 - Pellet Conveyance
05:26 - Venturi Vacuum
07:20 - Compressed Air Supply
10:32 - Installing Conveyance Unit
13:23 - Printing a Chair
16:05 - Operating Costs
19:32 - Step Stool
21:37 - Infill
23:31 - Recycling Prints
24:48 - Blooper
#Massive #DIY #3DPrinter

КОМЕНТАРІ: 1 000
@PattysLab
@PattysLab Рік тому
That moment when you enter the nozzle diameter and the layerheight and the slicer is not sure if it is a joke or not
@4thfrom7
@4thfrom7 Рік тому
Lmao
@shotybumbati
@shotybumbati Рік тому
"error: you've forgotten the decimal places in your settings- want me to correct this for you?"
@G-G._
@G-G._ Рік тому
Ur indian
@machiii7394
@machiii7394 Рік тому
@@G-G._ If you went on stage at a stand up comedy gig, you'd be gifted a wheelchair by the kind audience. Sit down, you're not funny.
@G-G._
@G-G._ Рік тому
@@machiii7394 if you went to India. The Indians would say. Hi Indian to you. Because of the Indian skin you have Chris
@MadHatter123456
@MadHatter123456 Рік тому
As a former furniture designer, I really have to say: I love the design of the chair. Extremely clear design language, very well done. If only my printer would be big enough 😜
@bas1C_tv_
@bas1C_tv_ Рік тому
Looking for a cost effective large scale 3D printer? Check out Filament Innovations. No no one can beat their prices!
@NoBaconForYou
@NoBaconForYou Рік тому
Print a bigger printer. Build your own the future is now
@matthewjenkins914
@matthewjenkins914 Рік тому
@@NoBaconForYou Ur so real for that. Truly inspiring.
@bradcomis1066
@bradcomis1066 3 місяці тому
40Lbs though! Good for understanding form in the studio before production at least.
@shamancredible8632
@shamancredible8632 2 місяці тому
I'm glad you no longer design furniture. So I know what to avoid, which pieces have you made specifically?
@AustralViking
@AustralViking Рік тому
There is a solution to your problem of not having enough support from the infill on the top layers, Cura can be set to increase the density of the infill as it gets closer to the skin, with variable parameters . You could then get the light weight and the extra support.
@quinnobi42
@quinnobi42 Рік тому
PrusaSlicer has a similar thing with what it calls support cubic, as well as adaptive cubic that increases the infill density nearer to the walls of the print.
@ale6242
@ale6242 Рік тому
Lightning infill could also be incredible here!
@DavidGarcia-nx2gj
@DavidGarcia-nx2gj Рік тому
@@quinnobi42 cura has lightning infill which is not even close to any other infill in prusa but it doesn give strength
@jonmoore1614
@jonmoore1614 Рік тому
@@ale6242 PrusaSlicer has that in the current alpha, I think Cura already has it
@notyouraveragegoldenpotato
@notyouraveragegoldenpotato 4 дні тому
​@DavidGarcia-nx2gj I really don't like lightening. Its been virtually worthless to me.. maybe some prints it'd work for rapid thin wall prototype but even at that it's been crap ime
@JNinMC
@JNinMC Рік тому
I've worked with large format 3D printers as part of my undergrad. An interesting pellet extruder varient is to use a heated positive displacement pump instead of a typical feeder screw. This produces more consistent extrusion rates and, as a result, more uniform layers. As far as I'm aware there are no commercial extruders that provide this but you could design/manufacture your own if you are in need of content. Just a thought. Great work on this btw!
@G-G._
@G-G._ Рік тому
No doesn’t work. Also you sound Indian
@Simon11354
@Simon11354 Рік тому
shut up jeff
@rajneshchapatikumar3924
@rajneshchapatikumar3924 Рік тому
Just a random question that I'm curious of, do you know why no one makes 3d printers that prints above 2 meters? for some reason everyone tops out at 1 meter. I tried googling but couldn't find the answer to that
@JNinMC
@JNinMC Рік тому
@@rajneshchapatikumar3924 tbh I'm not too deep in the rabbit hole to truly know the answers. I'm assuming it's a combination of lack of demand, bed adhesion issues due to higher moment arm of extruder, increase chance of defects due to larger print, and high cost of both printer and plastic. All that being said, I've seen some results from hang printers that go well above 2m. Look up "hang printer tower of babel". It's made of wood PLA and reaches 4.5m
@rajneshchapatikumar3924
@rajneshchapatikumar3924 Рік тому
@@JNinMC thanks for the reply. Out of curiousity, what did you study? You seem knowledgeable in this sector
@guzmangonzalez5737
@guzmangonzalez5737 Рік тому
Please consider to put a big magnet filter before the plasticiser to catch any metal particles that might get into the pellet stream. I have seen simple bolts and nuts destroying nozzles of industrial injection molding machines in the past. Congratulations for your project, I deeply enjoyed the video. I will stay tuned ;)
@postmann_pot
@postmann_pot Рік тому
FYI: on industrial machines, the indicator lights work the opposite way, with green indicating it's running and red that it's not, or that there is an error.
@4thfrom7
@4thfrom7 Рік тому
That was bugging me, too. There are 3-light options that include a yellow light that would be a perfect heat indicator. Probably doesn't make a big difference unless you want a mill or lathe in the room as well.
@kissingfrogs
@kissingfrogs Рік тому
Interesting. i was thinking the colour was right because mining industry here uses red to indicate danger - the machine is running. But as you say on production lines it is opposite
@nocare
@nocare Рік тому
The lighting choice tends to be a matter of what is more important to communicate in the environment in question. A lot of industrial machines work in pretty sanitized environments where no people are in the same room if its running. So green lights indicate a functioning machine more so than trying to communicate danger. In something like the mining industry humans work in close concert with the machines rather than observing them from a distance. Often giving manual instructions during operation. A red light indicates the danger of a functioning machine to trigger a cautious mindset. Often times for industrial locations the doors have indicators opposite to the machines, red or yellow it dangerous to enter the room. While the machines would indicate green everything is running fine.
@averagejoe9040
@averagejoe9040 Рік тому
depends on the machine. in this case, you want a red because it is telling you to stay away from the machine while its hot enough to injure you and a green that tells you when its safe to engage with the printer. the green light isnt telling you its off, its telling you its safe to touch.
@birdpump
@birdpump Рік тому
It's a safety light not a status light
@xxelaxela333
@xxelaxela333 Рік тому
Sat down to find something to listen to while I play Darktide. Ended up watching this whole series instead of playing the brand new game I just spent money on. These videos are informative, well put together, and most importantly a ton of fun to watch. Thank you for sharing this project
@FilamentStories
@FilamentStories Рік тому
Almost to 100K! What a great video, so much great information and experience shared. I've had some bad print fails but now all of my fails seem like mild stringing in comparison. Thanks for sharing. Looking forward to seeing your Super Mega Ultra Dr. D-Flo Boat soon!
@chrisharvie-smith486
@chrisharvie-smith486 Рік тому
The air cooler doesn't look good. Bursts of air used will entrain moisture droplets in the cooling tube walls past the collectors at the bottom. You can get a car ac condenser cheaply to chill the air right out of the compressor. Then use a coalessing filter to strip the droplets from the air. Both water & any oil. An oil lubricated compressor would probably survived being on for that long. This will store more cold air in the tanks & save them from the moisture. Bursts of now dry air don't have any droplets in the tubes to push onwards. Keep D content Flowing thanks :-)
@hnic5416
@hnic5416 Рік тому
Still no boat
@TeraVoltLabs
@TeraVoltLabs Рік тому
A desiccant-filled tube from the main compressor to the storage tank may help even more, especially if you use a large ~2" diameter acrylic tube to help reduce the impediment in airflow and increase surface area, or even on the inlet to the main compressor itself! Bulk silica gel is fairly cheap, and can be reused almost infinitely with a quick bake in the oven after saturation
@birdpump
@birdpump Рік тому
Yeah, that's what I was about to say. It's relatively cheap to make yourself and a very effective solution.
@darkspeedy26
@darkspeedy26 Рік тому
look up "compressed air dessicant dryer": they use 2 collums of dessicant: 1 for drying, 1 for regenerating. This way you wouldn't need to bake it
@-1-2-1-
@-1-2-1- Рік тому
Plastic injection moulded sprues usually go back into injection plastic as regrind. Not wasted.
@PaganWizard
@PaganWizard Рік тому
I always appreciate UKpostsrs who are willing to show their mistakes. It shows your viewers that you are not some mastermind who never makes a mistake or fails at whatever they are showing, or in layman's terms, you are indeed, human.
@4thfrom7
@4thfrom7 Рік тому
Right up until you printed the chair, I thought this was nothing more than an incredibly interesting project to watch. Now I want one. Awesome series! I'm loving your videos!
@fitybux4664
@fitybux4664 Рік тому
Or, just send your designs to someone who has a large format printer, and wait for large boxes to arrive in the mail. 😀
@BeefIngot
@BeefIngot Рік тому
For the problem of infill being too sparse, perhaps if it hasn't been thought about already, you could use a trick I like to use mainly for supports but that I feel could solve the problem here while remaining at the same percentage of infill. The potential solution would be to decrease the line width of the infill specifically. This would decrease the sparseness of the infill by allowing for an increase in line count while still sticking to the same percentage of material weight. I have found success with this method generally even to the point of printing to a smaller diameter than the nozzle, so perhaps it's worth a try if you haven't already.
@ChristianBehnke
@ChristianBehnke Рік тому
The chair looks great - I like the the style and while it's got a cost associated for the materials, I would say it's worthwhile for the unique nature of the outcome.
@OhHeyTrevorFlowers
@OhHeyTrevorFlowers Рік тому
Great project and I’m happy to see that you’re gathering data on resource usage. Once the machine has run for a year or two it would be interesting to calculate the total costs per unit including the original build and maintenance.
@gort5583
@gort5583 Рік тому
I look on in awe at what you are doing as well as the wealth of knowledge and helpful suggestions being provided in the comments. This is truly amazing and renews ones faith in humanity in these not so bright days.
@DJ-wl5yi
@DJ-wl5yi Рік тому
Suggestion from my personal viewpoint, I would have build a small centrifugal dust separator vacuum unit, it's simple and 3D printable and you can easily power it with your shop vac via a hose. Doesn't weigh too much also which comes in handy
@gamingastronaut517
@gamingastronaut517 Рік тому
That's a really good idea! Way more affordable I think it's called cyclone, right?
@simona625
@simona625 Рік тому
I was thinking the same thing, but it requires 2 hoses that go in different directions, one for the pellets (coming in from the side) and one for the vac (out the top), which means redesigning the printing mechanism to cope with the extra resistance of the pipework. Personally, I think it's a good idea, but extra work.
@thesauceboss4502
@thesauceboss4502 Рік тому
Check out RC Test flights video on these, its great!
@3dpchiron709
@3dpchiron709 Рік тому
Nice! Some thoughts: Design the stool to be printed upside down? Thinner skinned parts could have expanding PU foam poured in them as a structural core material. Design chairs that are sort of scaffold / core for skinning with glass or carbon cloth. Seems you could do some cool stuff using composites techniques - eg car parts, bike frames... :D
@SmallEngineVelocity
@SmallEngineVelocity Рік тому
Okay, these are the kinds of videos I need to watch. Push the envelope, predicting outcomes, design, and ingenuity. My projects don't even come close. Keep up the great work!
@milestehmad117
@milestehmad117 Рік тому
The most impressive thing to me in this video is how little power costs for you!
@Mockedarche_old
@Mockedarche_old Рік тому
Really want to see that video going over recycling. Love this series.
@DakotaActually
@DakotaActually Рік тому
Nice! I started making a 6-foot by 6-foot by 6-foot one, got everything together, start printing the pieces I needed to assemble and life hit me like a freight train. A lot of people were naysayers about if it would work. You and Ivan Miranda give me hope I will eventually finish it.
@mitlanderson
@mitlanderson Рік тому
If you get it working you should upload a video for us!
@DakotaActually
@DakotaActually Рік тому
@@mitlanderson I plan to. Already have a channel with some of it already uploaded.
@mitlanderson
@mitlanderson Рік тому
@@DakotaActually what's the name?
@DakotaActually
@DakotaActually Рік тому
@@mitlanderson ukposts.info/the/3Smqjp0nZGtUJzFV9-WhCA.html
@ThatGuyTheOriginal
@ThatGuyTheOriginal Рік тому
I am in east Tn. I use a dehumidifier set to 50% in my shop. It helps tremendously with the moisture of my compressor, helps keep the shop more pleasant, and saves on the AC bill also. Nice build.
@3DprintedLife
@3DprintedLife Рік тому
This is so awesome! So many possibilities. I'd love to see a voroni style chair print to see how much weight you could save while retaining strength and the unique look only possible through 3d printing. And man sorry you had to go through that mess when the hose clamp failed....that's a tough price to learn a lesson!
@SeanHodgins
@SeanHodgins Рік тому
Nice machine! I definitely have a need for a few giant prints in the not so distant future.
@sssfsfdfsdsdffsfsdf4
@sssfsfdfsdsdffsfsdf4 Рік тому
For cooling, rather than adding a fan to the printhead, use a fan mounted to the frame and a tube just like your pellet feeder to get air to the printhead
@gundog4898
@gundog4898 Рік тому
Maybe just use the compressed air. Set the flow using a flow control valve or a bank of small solenoids.
@fitybux4664
@fitybux4664 Рік тому
I think it would be nice to refrigerate the air, so you can keep the CFM really low and avoid sagging your prints, but still cool them effectively.
@seekpodcast
@seekpodcast Рік тому
This printer is very impressive. I’m not quite ready to build this yet, but very enjoyable to see your experiences.
@maikeydii
@maikeydii Рік тому
Regarding the air dryer setup, one thing you might want to add between your compressor and secondary air tank is a cyclone/vortex-based water separator (like for example Atlas Copco WSD Series separators). These kinds of filters are used also in industrial systems before the chill air dryers. Cheaper than chill air dryers are either desiccant or membrane dryers which might also be suitable as your air usage is not so great.
@saf3ty3rd
@saf3ty3rd Рік тому
I've really enjoyed this series. Is there any chance of posting the fusion model for the chair? It would be interesting to run simulations on that type of vase mode optimized design.
@DrDFlo
@DrDFlo Рік тому
Contribute to the 100k Giant Benchy Fund by checking out my Amazon store ( dflo.info/Amazon ) or supporting this project's sponsors Openbuilds ( dflo.info/OpenBuilds ) and Massive Dimension ( dflo.info/MassiveDimension ). This will require a boat load of pellets 😂 Thank you to everyone who made it out to the premiere! Keep the conversation going in the comment section by posting your suggestions and questions.
@c.hector5425
@c.hector5425 Рік тому
Be aware that the benchy doesn't float upp right.. :)
@DrDFlo
@DrDFlo Рік тому
@@c.hector5425 I’m going to modify the design!
@grahamturner2640
@grahamturner2640 Рік тому
@@DrDFlo I wonder what the modifications will be, and if it would be possible to print a smaller one.
@5FSF
@5FSF Рік тому
You should consider some kind of soft interface between the glass bed and the retention clips you made, maybe just flip them over so the plastic sits against the glass and the metal sits against metal. Its possible that heat over time could warp the plastic pins, its also possible that the glass could break at the metal clips with only moderate forces due to a very rigid connection.
@VirginiaRican
@VirginiaRican Рік тому
What I love the most about this is it can print using shredded recycled plastic. Essentially turning landfill plastic straight into "filament" without having to extrude the filament.
@vizionthing
@vizionthing Рік тому
Excellent progress, looks like a dynamic density infill option in the slicer would help with these larger prints.
@gavinhicks7621
@gavinhicks7621 Рік тому
I don’t understand why the comments are being so rude to dr d-flo this guys just trying to make a huge insane 3D printer and you guys are giving him shit for it. As someone who likes to take on massive projects, give him some time. These things take a long long time to do. If you’re upset with the time it’s taking him then spend the thousands of dollars and build one yourself.
@BeefIngot
@BeefIngot Рік тому
I haven't seen many comments like this but I will agree the few I have seen are somewhat strange. I wonder what inspires them.
@yellowcrescent
@yellowcrescent Рік тому
Awesome progress! I'm surprised the bridging worked so well over such a long gap. Re: the "accident": at least you then had an excuse to upgrade your air compressor!
@thiagoennes
@thiagoennes Рік тому
That chair can be improved massively. You did a great job on that printer, congratulations!
@ColinMacKenzieRobots
@ColinMacKenzieRobots Рік тому
I loved the story of the epic failure! It sounds like something that would happen to me. Misery love company ;) Sorry to hear you lost a compressor.
@marsgizmo
@marsgizmo Рік тому
good progress 👏 And congrats for the 100k 🎉🎉
@stevekohler2876
@stevekohler2876 Рік тому
Very interesting project, and feel your pain as you go through your process of making your printer function the way you want. When you are doing something no one else has done you learn as you go, hopefully your failures are cheap and nothing is damaged as you learn enough to achieve what you are striving to do.
@addohm
@addohm Рік тому
For mixing, you can add a mixer just before the nozzle. This is typically a metal piece that gets sandwiched just after the material is melted. Its usually a metal ring that consists of 4 veins attaching to a conical shape in the center. You can also add what's called a "screen pack" though that will require periodic cleaning.
@AuthenTech
@AuthenTech Рік тому
Such awesome work - very impressive man!!
@billyjoe3309
@billyjoe3309 Рік тому
Cmon, I can't wait 2 freaking days :(
@neilomalley9887
@neilomalley9887 Рік тому
I'm a process engineer, and I work with pneumatic transporters. I think an alternative to the venturi setup that may work is a simple vacuum motor pulling through a cyclone. So mount the cyclone on top of the existing nozzle. Put a filter inline.
@Agustin-Q
@Agustin-Q Рік тому
For the hose problem, you can set a timeout to the pellet sensor on the hopper, if it is asking for pellets longer than X seconds this means that the hose got loose or there are no more pellets in the container or a blockage in the pellet system, and you can stop the vacuum and printing. Really nice video and machine!
@bogmaerke
@bogmaerke Рік тому
Doesn't the high heat, 60°C, permanently affect the PLA? I recall hearing something like max 50°C for drying PLA?
@linuspauly2380
@linuspauly2380 Рік тому
I wouldn't really worry about it. The drying limit is mostly because somewhere slightly above 60C PLA (especially modern blends!) may start deforming and sticking to itself, thus ruining the filament. Since it didn't form a huge clump, this didn't happen here. As for it changing properties: the internal structure does change a bit, but that really doesn't matter considering how the pellets are completely melted in the extruder.
@SirDragonClaw
@SirDragonClaw Рік тому
You really shouldn't set these to premiere multiple days in advance, this won't even be on my front page of subscriptions anymore by the time it airs, and I will never see it again. Bit of a waste really. There is a reason why people normally limit premieres to 24 hours at max.
@DrDFlo
@DrDFlo Рік тому
Hey man you can set a reminder 👍
@BeefIngot
@BeefIngot Рік тому
@@DrDFlo I believe their comments goal was more in support of the future analytics success of the channel rather than one of personal convenience. More watchful/supportive fans of the channel may set reminders, but I do question how many subscribers of lesser dedication might. I say this as a few channels I subscribe to have echoed the same sentiments regarding the limited success of premiers and the effect they can have on channel viewership when set far ahead in advance. Ultimately though, I of course say this without the privelege of accessing channel statistics so perhaps their situations were different or times have changed in those regards.
@thomasr1051
@thomasr1051 Рік тому
Your printer is more gorgeous and practical than any piece of equipment I've seen. From Gen sets to fire pump controllers. Your printer takes the cake
@alexanderjamesINC
@alexanderjamesINC Рік тому
Dude....that was frigging amazing. The possibilities available with this machine is next level.
@mushroommania841
@mushroommania841 Рік тому
This guy disappeared.
@L3X369
@L3X369 Рік тому
from the moment I ever brought my first 3D printer, I wanted to build a big printer to print furniture. You waked me to reality. It's incredibly expensive and hard to do it... Kudos to you!
@drewrinker2071
@drewrinker2071 Рік тому
It doesn't have to be this expensive for instance you could get regular 24volt 600x600mm and make smaller furniture and cut down costs by using recycled pet plastic
@Otras_cosas_de_Jorgito
@Otras_cosas_de_Jorgito Рік тому
Excelente, llegué no se como a este video, me impresionó sus sencillas explicaciones y su buen caracter. Se ganó un suscriptor. Un abrazo desde San Luis, Argentina.
@symik3
@symik3 Рік тому
That thermal "fuse" resets itself which was shown in the video. This is a unique content on UKposts great job.
@Goldenfightinglink
@Goldenfightinglink Рік тому
I wish there was a way to like more than once, I liked how you explained everything and then even went into the true cost of the whole chair!!!
@matthasaname
@matthasaname Рік тому
Massively impressive build man! I know what you mean about the water in the air in TN. I have a dehumidifer running in my printing room 24/7 and it removes roughly a gallon per day on days it hasn't rained. On rainy days it's easily 3 gallons. And it's a small room!
@sofronio.
@sofronio. Рік тому
The last recycling part is amazing! Just cut and grind and print again!
@hrofty
@hrofty Рік тому
Really cool project! I keep thinking about a way to make it print color on demand. If you can rout a small diameter tube all the way to the screw mechanism in the extruder, you could dispense precise amounts of coloring pellets using air of gravity. This could allow you to consistently color your prints without pre mixing pellets (and essentially dying whole batch of them), and with right dispenser design, you could also change colors mid-print.
@ycy-technologies
@ycy-technologies Рік тому
D, awesome video as always. Just a say, you could solve the gaps over the low-density infill with the infill stepping option (which exists in Cura) in which you define a much higher density to the infill but also the number of times the infill density will double during the print in order to reach that density... in short you could have an 80 % density top infill layer and a 10% bottom layer and the infill density will gradually increase.
@Tekila0
@Tekila0 Рік тому
I watched episode one off a recommendation, then this episode the same way. Definitely earned a new subscriber! Such a great video, from the lessons to the designs, to the music, to the blooper oh my god I was aghast watching those pellets spew!
@Atlantismonkey40
@Atlantismonkey40 Рік тому
The error is by far the best part! Why you say? Simply put. You learned! All the planning in the world does nothing for a variable not identified. The cost of learning about the hose uncoupling is define. I see at least three adjustments. Not to mention sending this information to your sponsor. Let alone all of us watching and learning. Thanks for showing the error. Laughing is funnier than banging your head. Besides the time spend with the wife.
@richardscott2969
@richardscott2969 Рік тому
One really cool method you could also use is to increase the infill % right before it prints the top layer. Thanks for the great video!
@KaidoLP
@KaidoLP Рік тому
I am currently in the process of servicing a similarly sized 3d printer. The main difference is that the machine that I'm working on is filament based (1.75 mm). It has 2 extruders with the bigger nozzle being a 1.8 mm CHT. There were some extremely surprising things that I discovered during the process: Bridges are a none issue 300 mm without a problem. Print speed is slow, with our current underpowered extruder we cannot get past 12 mm/s print speed. (20 mm³/s) Bed leveling and positional repeatability is difficult, currently working on that.
@grahamturner2640
@grahamturner2640 Рік тому
What extruder are you using? If you have the money, a Bondtech or E3D extruder would probably be a good idea (preferably Bondtech, as their extruders are built for more power, especially the QR extruder, which can supply a Mosquito Magnum+ hotend with filament). Is your hotend capable of ultra-fast printing?
@KaidoLP
@KaidoLP Рік тому
@@grahamturner2640 we are currently using the BigRep One Gen 1 extruder with some modifications. The motors are definitely strong enough, they are the strongest NEMA 17 that nanotech sells. The hotend is the current bottleneck. Cheap coldend with V6 Heatblocks and presumably 30 W heating elements running on 24 V with 50% PWM as they are 12 V heaters. The parts to upgrade to a volcano hotend with 60 W cartridges are ordered.
@leoneventicinque6731
@leoneventicinque6731 Рік тому
for the infill, Cura slicer has a function ("gradual infill steps") that gradually increase the % with the height, so that the ceiling of the object has better support under it
@gavin5861
@gavin5861 Рік тому
Extremely happy I found your channel! The printer is very impressive and the production quality is top notch.
@vejl
@vejl Рік тому
You need a cpap tube for cooling, when you close the printing compartment. I do also recommend gradual infill steps, this helps to minimize plastic usage for infill and give high support before the top layer.
@JulianMakes
@JulianMakes Рік тому
Gotta love that gyriod infill!
@TheNebojsa47
@TheNebojsa47 Рік тому
I can't remember when was the last time when i watched video from start to the end without skipping. Top tier my dude, top tier!
@robinterheide5795
@robinterheide5795 Рік тому
Great video! One thing you could do to increase the quality of your top layers, is to decrease the line width for infill. This means that there will be more infill lines, with less space between them. This means that you will use the same amount of plastic but your bridges will be less difficult. For cooling, maybe look at mounting some big fans on the gantry, on the y extrusions. For example look at 24/7 printing’s voron 0.1’s cooling setup.
@DennisMurphey
@DennisMurphey Рік тому
Outstanding project I just stumbled into the room and there you were 3D Printing with beads. I had written a white Paper for NASA regarding life in the Moon way back in the 70s. I thought plastic beads should be considered for spare parts instead of shipping up spare parts in cargo rockets. I felt the beads could be formed into any shape we need via templates. I was not thinking 3D Printing but i was thinking flexible forms assembled, then the beads pumped in, heated and cured to form the needed parts. When I saw this video I had the biggest grin and was so happy to see beads in your concept for large scale prints. In retirement I am using Fusion 360 and a Creality 10S Pro printer to reengineer parts for my 1950s Model Trains. For example I am converting AC wire wound motors into PM DC with fields that are 3D Printed frames and Super Magnets. Thank You so much for sharing your work, now i going to Part 5 Wowie! Such a great project. Dennis in Virginia
@Shadowhurtz
@Shadowhurtz Рік тому
just watched your ultimate building guide and would like to say, yes I would like to see a video on that filament extruder
@JulianMakes
@JulianMakes Рік тому
Wow I thought my rat rig 500x500mm was huge… great job!!!
@thomasr1051
@thomasr1051 Рік тому
Your wife is a really good sport and really good on camera. It answered my question of is his wife okay with all his crazy inventions
@hillfortherstudios2757
@hillfortherstudios2757 Рік тому
Wow! I really learned a lot! Very interesting. I enjoyed seeing your experience. Keep at it mate, you need to find the right customers. Customers that need large prototypes! I subscribed and I'm cheering from you from Alberta! Thanks again!
@NoBaconForYou
@NoBaconForYou Рік тому
This is super cool! I love how industrial it all is. This has many use cases
@fredfarnackle5455
@fredfarnackle5455 6 місяців тому
Far out! I don't own a 3D printer and have no plans to get one either - but this was a fascinating journey from start to finish. Can't wait for the next video. Good one!👍😎
@chazbarclay
@chazbarclay Рік тому
I made something similar with a dryvac and some pvc. It worked well for my application and time needing it.
@Ughmahedhurtz
@Ughmahedhurtz Рік тому
It's interesting to see that even huge prints apparently need the same calibration tests run before you can expect great results.
@charleshenson7756
@charleshenson7756 Рік тому
Dude I want to build this so badly but money......I'm curious how fine of a layer this setup is capable of. I want to 3d print and entire new dashboard for my project car. I currently have an old tevo tornado frame but everything else has been upgraded. I'm gonna have to print in pieces. This beautiful beast could print in 1 piece in probably a couple of days. Im very proud of how far you've come. Keep up the good work.
@imaron
@imaron Рік тому
You could use one of those vortex air coolers, which use just pressured air to produce really cool air, to cool the filament at the bridging stages. This way it should basically harden instantly and create a perfect bridge. They are quite expensive tho and need even more pressured air.
@rhadiem
@rhadiem Рік тому
You need a more flexible connection from the hose to the orange thing that inputs off-axis from the hose direction. Maybe a rotating coupler or 90 degree rotation of the input port. Also you can get weaker hose pullers with a series of VR cable pulleys to lift the hose while not pulling so hard. This could help keep the hose on the machine.
@ThereminHero
@ThereminHero Рік тому
Amazing video. I am so envious. And so close to 100k, I think it will happen this week. That massive benchy will be hilarious!
@lukesmith1519
@lukesmith1519 Рік тому
This man would do very effective research on which kind of pencil to buy. And I LOVE him for it.
@Muttley3000
@Muttley3000 Рік тому
The re-definition of 'Multi-Step Process'! Salute
@gpt10
@gpt10 Рік тому
Just a correction on the carbon impact of printing PLA - when printing PLA we actually remove carbon from the air. This is because PLA is made from plants, which extracted the carbon from the air. It is essentially a form of carbon sequestration. Obviously, plastic has other negative environmental impacts, but carbon footprint is not one of them.
@capitalinventor4823
@capitalinventor4823 Рік тому
That’s only if you look at it in isolation. It ignores the carbon released from the farming (herbicides, insecticides, fertilizers, fuel for farm vehicles, harvesting, etc), transportation between the various stages from farm to end user, emissions from all of the production methods and the parts that go into it (spool, colouring, other additives, plastic wrap, the name escapes me right now but the package to keep it dry, packaging, etc), and the emissions from the printing process itself. Yes, using a filament that’s made from a plant is better than one that is made from fossil fuels but it is no holy grail that makes 3D printing emissions neutral.
@4thfrom7
@4thfrom7 Рік тому
I would also add that an R&D lab is not the place to start cutting back on carbon output.... Do that at the production level.
@baptisteg4728
@baptisteg4728 Рік тому
this project is just so friking cool man... to say that i a envious would be an understatement.
@giovannidega93
@giovannidega93 8 місяців тому
This is a good tutorial on how to do simple things in complex and inefficient ways
@rhadiem
@rhadiem Рік тому
I agree you should show failures, it makes you more relatable and gives teaching points.
@corymead1210
@corymead1210 Рік тому
Always awesome content filled with loads of information! Thanks Doc
@hammerfix7241
@hammerfix7241 Рік тому
those were some nice looking stakes! also the printer seems to work witch is nice.
@hardwareful
@hardwareful Рік тому
8:27 "passing air over chilled coils" Suggestion: try a plate heat exchanger where one side is water-cooled. It might need to be clamped between two aluminium plates, but it's already rated for water pressure (8-10 bar) and is perfectly sealed while providing large-area contact.
@RelaxingGamingAmbience
@RelaxingGamingAmbience Рік тому
Thank you! So cool experiment! And i really like it that you give us all the information like used material, costs, used amount of pla, print time, etc. Nice project :)
@iankathurimakinyua1145
@iankathurimakinyua1145 Рік тому
What where does he share costs
@WelcomeToTheGooniverse
@WelcomeToTheGooniverse Рік тому
Just found your vids randomly. Love your stuff! This is so cool, keep it up!
@theviperman3
@theviperman3 Рік тому
Great video. For infill, perhaps Cubic or even Adaptive Cubic would be a better choice as internal trigulation pattern could hold better to externals loads from all orthogonal directions.
@B3L13V3R
@B3L13V3R Рік тому
What an awesome system. A finished version of this chair would easily sell in the $500 range in a retail environment.
@Parz9
@Parz9 Рік тому
absolutely incredible. amazing work!
@mr702s
@mr702s Рік тому
Just imagine the waste casting opportunities this machine can provide 👏 👏 👏
@spencerhanson7808
@spencerhanson7808 Рік тому
For a bag and funnel setup, you can use a hoist or winch to lift the bag after filling in the ground
@lolzlarkin3059
@lolzlarkin3059 Рік тому
It's probably worth your time to use a modifier mesh to adjust infill ratios in certain areas. And/or use gradual infill to support the top layers.
@VictorGomes1
@VictorGomes1 Рік тому
Maybe a Peltier module between the cooler and the air outlet can help with the cooling :) Nice build! I hope I can make my own big size printer next year
@SplitPhotography
@SplitPhotography Рік тому
Sick! Man you look so proud when you finish that chair 😁 Printing it in abs and smoothing it would be awesome 🤩
@jamez_3824
@jamez_3824 Рік тому
20:45 That was incredibly satisfying to watch
Building a Large Format 3D Printer - Part 5: Upgrades!
40:31
Dr. D-Flo
Переглядів 277 тис.
Building a Large Format 3D Printer - Part 1: Pellet Extruder
26:11
Dr. D-Flo
Переглядів 342 тис.
DIY High Speed 3D Printer (CoreXY From Scratch)
29:24
TechBuilder
Переглядів 246 тис.
I tried this massive 3d printer so you don't have to
15:06
The Swedish Maker
Переглядів 205 тис.
Carbon Fiber 3D Printer Filaments: What Are They Good For?
26:17
The Next Layer
Переглядів 619 тис.
Building a Giant 3D printer to 3D print myself
17:14
Ivan Miranda
Переглядів 418 тис.
3D PRINTED CNC BUILT FROM SCRATCH CUTS METAL
19:23
Ivan Miranda
Переглядів 482 тис.
Recycling Failed 3D Prints with a DIY Filament Extruder: Artme3D
20:10
You won't believe what I 3D Printed - Giant 3D Printer build Pt.2
19:39
Ivan Miranda
Переглядів 845 тис.
14 3D Printing Innovations in 18 minutes: Formnext 2023
18:35
CNC Kitchen
Переглядів 331 тис.
DIY Shredder Recycles 3D Printed Waste Into Plastic Injection Pellets
11:22
Я Создал Новый Айфон!
0:59
FLV
Переглядів 1,8 млн
ЭТОТ МОНСТР ОТ INFINIX КРУЧЕ ЛЮБОГО XIAOMI! Я в шоке…
13:01
Thebox - о технике и гаджетах
Переглядів 24 тис.
🤯Самая КРУТАЯ Функция #shorts
0:58
YOLODROID
Переглядів 2 млн
ИГРОВОЙ ПК от DEXP за 37 тысяч рублей из DNS
27:53
Ремонтяш
Переглядів 371 тис.
Phone charger explosion
0:43
_vector_
Переглядів 32 млн