Soldering SMDs with a FLAT IRON?! Homemade PCB assembly

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maker.moekoe

maker.moekoe

4 роки тому

The video shows how I soldered the reflow controller PCB for my latest project at home. This board will be used to control a halogen floodlight which will end up being similar to a small reflow oven. Check out my current work in progress on my Instagram.
/ maker.moekoe
My DIY hot plate soldering iron can be found here:
makermoekoe.com/2020/04/28/ma...
It will be updated with the new reflow controller as well.
Website: www.makermoekoe.com
Instagram: / maker.moekoe
Instructables: www.instructables.com/member/...
GitHub: github.com/makermoekoe

КОМЕНТАРІ: 72
@danedewaard8215
@danedewaard8215 3 роки тому
Surgical precision putting on the solder paste and parts placement!!!
@MicrosiMe
@MicrosiMe 4 роки тому
Nice idea indeed, I will try this for sure next week.
@matti04.electronics86
@matti04.electronics86 4 роки тому
The dispenser sounds so different when the video is speed up xD Epic project!
@jackbowen8706
@jackbowen8706 2 роки тому
You probably dont give a damn but does someone know a way to log back into an Instagram account? I was dumb forgot the account password. I appreciate any tips you can offer me!
@koltonjase2284
@koltonjase2284 2 роки тому
@Jack Bowen instablaster :)
@jackbowen8706
@jackbowen8706 2 роки тому
@Kolton Jase I really appreciate your reply. I found the site through google and im in the hacking process atm. Looks like it's gonna take quite some time so I will reply here later with my results.
@jackbowen8706
@jackbowen8706 2 роки тому
@Kolton Jase It worked and I finally got access to my account again. I'm so happy:D Thanks so much, you really help me out !
@koltonjase2284
@koltonjase2284 2 роки тому
@Jack Bowen You are welcome :D
@atharvanalbalwar749
@atharvanalbalwar749 2 роки тому
Your videos are so satisfying to me
@jon_raymond
@jon_raymond 4 роки тому
Great video! Thanks for sharing.
@zekasi
@zekasi 4 роки тому
keep doing great job
@JohnSmith-lf8kg
@JohnSmith-lf8kg Рік тому
Your website is not working. I was trying to go to your DYI hot iron plate.
@jens-digitalwoodwork9852
@jens-digitalwoodwork9852 4 роки тому
Great work - I hope I get there someday.
@matti04.electronics86
@matti04.electronics86 4 роки тому
👋👋😆
@makermoekoe
@makermoekoe 4 роки тому
There isn’t any magic, just try 😬👍🏻
@recepozturk7537
@recepozturk7537 3 роки тому
@@makermoekoe hi
@iisky1
@iisky1 3 роки тому
Nice It can also be used for SMD disassembly too.
@LemaruX
@LemaruX 3 роки тому
What paste dispenser do you use?
@Bianchi77
@Bianchi77 Рік тому
Nice video, thanks for sharing :)
@nikolaykamerrer7659
@nikolaykamerrer7659 4 роки тому
DON’T LEAVE YOUR CHANNEL! It’s awesome :)
@cjones4433
@cjones4433 3 роки тому
Nice video! What solder dispenser do you use?
@hervemarie966
@hervemarie966 2 роки тому
Is there a video showing how you did your FLAT IRON controled ? :-) thanks.
@OMNI_INFINITY
@OMNI_INFINITY 10 місяців тому
Oooooohhhh. Solder paste pump pedal!
@jjchoi4308
@jjchoi4308 11 місяців тому
Hello, Thank you for sharing this video. I would like to know information for the tools to buy them. Please let me know the information. I was trying to buy them by the link in your information but it was not working.
@ikehsamuelifeanyi4925
@ikehsamuelifeanyi4925 Рік тому
Awesome! I like it
@Niki-hm1im
@Niki-hm1im 2 роки тому
Great video
@pratikshabansode217
@pratikshabansode217 3 роки тому
Awesome 😊😊
@maxg5457
@maxg5457 3 роки тому
awsome indeed
@Daniel-uz2jr
@Daniel-uz2jr 3 роки тому
Good afternoon. I wanted to ask how or where can I found some sort od information about the flat soldering iron. I was thinking about makeing something like this for finall project in school because this project is AWESOME
@darkwinter6028
@darkwinter6028 2 роки тому
That’s just the foot of a regular cloths iron; either 120v or 240v depending on which country it’s from. As you approach your final project, you should have the knowledge to make one by yourself. However, if you look at around the 3:45 mark, you can see the whole setup; and see how he did it. This project involves working with live mains voltage; which can injure or kill you (and while you’re dying, it will hurt the whole time)... so, before plugging anything into the wall, have your electronics instructor review your project for safety. Good luck with school! 😉
@henrycheung6960
@henrycheung6960 3 роки тому
I reach to your channel while searching whether I should built an oven or a hot plate. You either has a very good dispenser or very skilful in doing it. I have the same soldering paste that I bought from China, but it came without the needle and pusher. Where do you get the dispenser?
@ihopeusteponlego1614
@ihopeusteponlego1614 2 роки тому
For you or anybody else looking: I recommend that you order a stencil together with your PCB and apply the solder paste with a spatula. This method saves a lot of time and does not require dispensing equipment. You can tape your board to a flat surface surrounded by other boards of the same height, and tape off one end of the stencil so that it acts like a lid. If you're not comfortable with this setup, I can recommend buying a cheap stencil printer. This is a device that you can use to fix your board and hold the stencil for you. It's basically just a metal plate with a smaller hinged plate to hold and set the stencil. I use one from the "Beta Layout Reflow Kit V3" and for such a simple device, it makes applying solder paste much easier. This does not mean that you will need the oven or anything else from the kit, just an similar stencil printer. Just make sure you store the solder paste properly and keep your equipment clean and it will work wonders.
@Diego-jd1jr
@Diego-jd1jr 4 роки тому
excellent, my query is at what temperature do you support the pcb on the iron and how long do you remove the pcb? thanks!
@makermoekoe
@makermoekoe 4 роки тому
Temperature is max. 195 degrees here. Once it reaches the max. Temp it will turn the iron off. Whole process is about 4 minutes
@darkwinter6028
@darkwinter6028 2 роки тому
The peak temperature, and how fast you want it to get there, depends on what you’re soldering, and what kind of solder paste you used. Lower temperature paste, obviously, puts less stress on the parts being soldered; but may have some drawbacks for certain applications (however, if you’re using a cloths iron to make your boards, you’re probably not in the kind of position where that would matter). 😉
@Fnta_discovery
@Fnta_discovery 2 роки тому
Hi. I want to know why you are used the wifi module in this project.
@soyfrancis_tzk6415
@soyfrancis_tzk6415 4 роки тому
You pcb designe is made eagle o altium ?
@paulcanon5199
@paulcanon5199 4 роки тому
Hello, i'm trying to build a reflow plate using your schematics and everything can you make tutorial on setting up and configuring of the controller? it would be very helpful thanks in advance
@OMNI_INFINITY
@OMNI_INFINITY 10 місяців тому
Some sand in a pan does it nicely also.
@kind_of_funny.4366
@kind_of_funny.4366 3 роки тому
i want to know how you made this iron pcb smd connector.. if you have any link pls give. i really like this project
@darkwinter6028
@darkwinter6028 2 роки тому
At about 3:45 or so you can see the whole setup. However, it’s kinda dangerous; with exposed live mains voltage. If just looking at it doesn’t make it obvious to you, then I would really suggest that you buy a pre-made unit especially for soldering. I say that not to be discouraging; but out of concern for your safety... 120v will bite you bad; 240v will bite you REALLY bad. Pre-built units aren’t that expensive. 😉
@ginanjarfauzie3267
@ginanjarfauzie3267 3 роки тому
i wish i can make flat iron too, if you have tutorial please share with us for learn
@darkwinter6028
@darkwinter6028 2 роки тому
Um... I hate to be discouraging; but the setup here is a bit dangerous - there’s live mains voltage exposed. Until the setup becomes obvious to you, I would really recommend buying a pre-built soldering hot plate. They’re not too expensive. 😉 Also, cloths irons aren’t noted for having even temperature across their face (which is normally OK because your shirts etc don’t care); but units designed for soldering - well, at least the good ones - do have a relatively even heat distribution.
@XX-nz8jc
@XX-nz8jc 2 роки тому
@@darkwinter6028 x
@kylehaston6662
@kylehaston6662 2 роки тому
github.com/makermoekoe/Hotplate-Soldering-Iron
@darkwinter6028
@darkwinter6028 2 роки тому
@@kylehaston6662 Same safety problem: exposed mains voltage. The SSR, heating element, and power supply NEEDS to be covered, or sooner or later you’re going to get shocked by it. Also, as noted both by my original comment and that GitHub repository, heat control is… not great. Workable with some care and experimentation (use a thermocouple probe to find the hot spots, and move the board around with a tool of some sort to try to even out the heating of the board). By the time you have added up the price of all the parts, you’re getting awfully close to the price of a pre-made one with a big aluminum plate. Normally, I’m all for hacking stuff together, if for no other reason than to be able to say “I did it myself!”, but in this case the significant issues are piling up rather quite a bit…
@kylehaston6662
@kylehaston6662 2 роки тому
@@darkwinter6028 "Same safety problem" because it's the same project. I've had success with a hot air gun. Will try this method as well. You're right: don't touch mains voltage or you'll get zapped.
@ChristieNel
@ChristieNel 3 роки тому
Nicely done. What brand is your phase angle relay?
@darkwinter6028
@darkwinter6028 2 роки тому
It’s not a phase-angle relay, it’s just a Fotek solid-state relay; and there’s no feedback to the microcontroller to do phase-angle modulation. Consequently, all the firmware is doing is switching it on and off for at least several whole cycles... perhaps even whole seconds at a time. If you look at around 3:45 or so, you can see the whole setup, including the SSR, power supply for the microcontroller and lcd, and the control board.
@ChristieNel
@ChristieNel 2 роки тому
​@@darkwinter6028 You are switching AC with slow PWM and ignoring the phase? My understanding is that that is generally a bad idea, because if you switch the load off instantaneously and there is any kind of inductance, it will create crazy high voltage spikes. Perhaps not that bad with a (mostly) resistive load. I use phase angle relays in my solar water heater setup. (They're very expensive)
@darkwinter6028
@darkwinter6028 2 роки тому
@@ChristieNel I’m not the video producer; I’m just a guy who’s fairly familiar with the parts visible in the video... but, yes; without some sort of suppression components an inductive load will generate a big reverse voltage spike if abruptly shut off. I’m not sure how the Fotek SSR handles the issue; I’ve got a handful of 40A ones here; I should probably try it and see what the resulting waveform is. One possibility is that the photo isolator has a capacitor across it, and keeps the turn-off speed from becoming excessive; another is that the switching element is avalanche rated, and lets current flow above it’s avalanche voltage threshold; or there’s a bidirectional voltage clamp device in there (like two back-to-back zeners, but uprated to handle the rigors of snubber duty). Edit to add: I am highly suspicious that the heating element in that iron’s foot is a ceramic one, with only a few turns, if any at all. 2nd edit: or they’re using something like a triac which inherently doesn’t shut off until the zero crossing. It is an AC relay, after all. Should probably test that, too... see if running DC through the switching side of the SSR results in it not shutting off until it’s unplugged. 🤔
@ChristieNel
@ChristieNel 2 роки тому
@@darkwinter6028 Good analysis. If you slow down the shutdown, you'd massively increase the MOSFET switching losses. (I've blown many MOSFETs this way) But if the cycle period is low enough, it might handle the thermal dissipation. It's possible that the SSR has a triac arrangement. I know they are used in phase-angle relays, but I had not considered that they could also be used to cheaply make full-cycle relays. A bit like a burst-fire SSR. I have used the latter, but they noticeably interfere with the lights on my inverter system. I'd be curious to know if you're right about the triac.
@opastorello
@opastorello 3 роки тому
Hello could you make the project available?
@Maxisokol
@Maxisokol 4 роки тому
I'm curious, why don't you use a stensil to apply solder paste? Shouldn't it be quicker and easier?
@matti04.electronics86
@matti04.electronics86 4 роки тому
Its probably not worth it for such low quantities.
@makermoekoe
@makermoekoe 4 роки тому
Yeah, as matti already said, for only one PCB a stencil is really expensive and there isn’t any time benefit using a stencil. I have used stencils several times, the results are sometimes better but the dispenser work makes more fun :)
@darkwinter6028
@darkwinter6028 2 роки тому
It’s a year later; and stencils from the low-cost PCB houses have really come down in price. I’d give serious consideration to getting one now if I had anything with a bunch of small leads on it; and definitely get one if there was a BGA on the board.
@manash49
@manash49 3 роки тому
Your website doesn't work?
@carlmen6567
@carlmen6567 3 роки тому
What's the model number of these buttons
@tommymahaputra4888
@tommymahaputra4888 3 роки тому
Make a video tutorial how to make it
@curtisnewton895
@curtisnewton895 3 роки тому
please make a build tutorial
@Wilson84KS
@Wilson84KS 3 роки тому
Nice, finally someone did it, have this idea for years, just because I have a flat iron from a complete steam ironing station whichs boiler broke and the replacement part is ways too expensive, this iron doesn't even got holes in it, also I have a similar idea, making a heating plate for iPhone boards from a hair straightener, this got already everything that is needed and the control is actually for two heating plates, but since I don't do iPhone repairs and can solder all my things with my hand, there just wasn't the necessity to realize the idea, the hair straightener I will probably sell, it is a pretty expensive piece of garbage to ruin hair, I mean it's "Braun", that company that sells electric toothbrushes for $400+++ so there should be enough TV-children who would buy that.
@technoideas5835
@technoideas5835 3 роки тому
I wonder Y the plastic tape is not melting .nd is the wire for earthing purpose?
@Wilson84KS
@Wilson84KS 3 роки тому
The tape is made from Kapton, google it :)
@technoideas5835
@technoideas5835 3 роки тому
@@Wilson84KS thanks.
@Wilson84KS
@Wilson84KS 3 роки тому
@@technoideas5835 welcome.
@przemysawkulak4275
@przemysawkulak4275 3 роки тому
The wire is ... a temperature feedback to controller...
@darkwinter6028
@darkwinter6028 2 роки тому
Thermocouple for feedback, specifically.
@venerandarain3
@venerandarain3 Рік тому
lazy technician work like this 😅
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